FUEL TANK(w/ Canister Pump Module) REMOVAL

PROCEDURE

  1. DISCHARGE FUEL SYSTEM PRESSURE

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  2. PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

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  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  4. DRAIN FUEL

  5. DISCONNECT PARKING BRAKE CABLE

    1. A293546

      Remove the 2 bolts and disconnect the parking brake cable.

  6. REMOVE FRONT FLOOR COVER

    1. A271430

      Remove the bolt and nut.

    2. Detach the 4 clips and remove the front floor cover.

  7. REMOVE NO. 1 FUEL TANK PROTECTOR

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  8. REMOVE NO. 1 FLOOR UNDER COVER

    1. A271432

      Detach the clip and remove the 2 nuts and No. 1 floor under cover.

  9. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

    1. A299329

      Disconnect the fuel tank main tube sub-assembly from the fuel pipe.

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  10. DISCONNECT FUEL TANK TO CANISTER TUBE SUB-ASSEMBLY

    1. A299330

      Disconnect the fuel tank to canister tube sub-assembly.

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  11. REMOVE FUEL HOSE PROTECTOR

    A195897

    1. Detach the claw and remove the fuel hose protector from the fuel tank to filler pipe hose.

  12. DISCONNECT FUEL TANK TO FILLER PIPE HOSE

    1. A195898

      Loosen the hose clamp and disconnect the fuel tank to filler pipe hose from the fuel tank.

  13. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY

    1. A300565

      Detach the hose clamp and fuel tank vent hose sub-assembly.

  14. DISCONNECT BREATHER TUBE SUB-ASSEMBLY

    1. A299331

      Disconnect the breather tube sub-assembly from the fuel tank filler pipe.

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  15. REMOVE FUEL TANK ASSEMBLY

    1. A299332

      Disconnect the connector and detach the 3 wire harness clamps.

    2. Using an engine lifter and attachments, support the fuel tank assembly.

    3. A293555

      Remove the 2 bolts and No. 1 fuel tank band sub-assembly.

    4. Remove the 2 bolts and No. 1 fuel tank band sub-assembly LH.

    5. Remove the 2 bolts and No. 2 fuel tank band sub-assembly.

    6. Slightly lower the engine lifter.

      Note:

      Be careful not to cut the wiring.

    7. A299333

      Disconnect the fuel pump connector and sender gauge connector.

      Note:

      • Before this procedure, check the connector for dirt, mud or other contamination.

      • Do not use any tools in this procedure.

    8. Detach the wire harness from the 3 clamps and remove the fuel tank assembly.

  16. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

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  17. REMOVE FUEL TANK VENT TUBE SET PLATE

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  18. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP

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  19. REMOVE FUEL SENDER GAUGE ASSEMBLY

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  20. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY

    A299337C01

    *1

    Fuel Tank Main Tube Sub-assembly

    *2

    No. 3 Fuel Tube Clamp

    *3

    No. 5 Fuel Tube Clamp

    *4

    Fuel Tube Grommet

    1. Detach the 5 clamps and remove the fuel tank main tube sub-assembly.

  21. REMOVE NO. 3 FUEL TUBE CLAMP

    1. Remove the No. 3 fuel tube clamp from the fuel tank assembly.

  22. REMOVE NO. 5 FUEL TUBE CLAMP

    1. Remove the No. 5 fuel tube clamp from the fuel tank assembly.

  23. REMOVE FUEL TUBE GROMMET

    1. Remove the 3 fuel tube grommets from the fuel tank assembly.

  24. REMOVE BREATHER TUBE SUB-ASSEMBLY

    1. A299334

      Disconnect the quick connector and remove the breather tube sub-assembly from the fuel tank assembly.

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  25. REMOVE NO. 3 FUEL TANK PROTECTOR

    1. A299335

      Remove the No. 3 fuel tank protector from the fuel tank assembly.