FRONT SIDE MEMBER CUT AND JOIN REPLACEMENT SECTIONS (SMALL AREAS)

K111191

  • With the radiator support assembly removed.

  1. REMOVAL

    Symbol Meaning
    K108818

    Remove Weld Points
    K108827

    Cut and Join Location
    K111225C01

    *A

    LH

    -

    -

    *a

    190 mm (7.48 in.)

    *b

    205 mm (8.07 in.)

    1. Carefully cut the front side member reinforcement sub-assembly so not to damage A.

      K111226C01

      *A

      RH

      -

      -

      *1

      FRONT SIDE MEMBER REINFORCEMENT SUB-ASSEMBLY

      -

      -

      *a

      17 mm (0.67 in.)

      *b

      190 mm (7.48 in.)

      *c

      205 mm (8.07 in.)

      -

      -

  2. INSTALLATION

    Symbol Meaning
    K108823

    Plug Weld
    K108831

    Butt Weld

    1. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

      K111227C01

      *A

      LH

      -

      -

      *1

      FRONT SIDE MEMBER REINFORCEMENT SUB-ASSEMBLY

      *2

      FRONT SIDE MEMBER PLATE OUTER
      K111228C01

      *A

      RH

      -

      -

      *1

      FRONT SIDE MEMBER REINFORCEMENT SUB-ASSEMBLY

      *2

      FRONT SIDE MEMBER PLATE OUTER

    2. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.