CLUTCH PEDAL (for 1KD-FTV) REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL


    1. B007R8L

      Using a clip remover, remove the 2 clips.

    2. Detach the 4 clips and remove the instrument panel finish lower.

    3. Disconnect each connector.

    4. B007TXW

      Push the positions indicated by the arrows in the illustration to disconnect the fuel lid lock control cable and bonnet (hood) control cable assembly from the instrument panel finish lower.

  3. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    1. B007SZA

      Using a clip remover, remove the 2 clips

    2. Detach the 3 claws and remove the instrument panel under cover sub-assembly No. 1.

  4. REMOVE PARKING BRAKE HOLE COVER


    1. B007PNV

      Detach the 6 claws and remove the parking brake hole cover.

    2. Disconnect each connector.

  5. REMOVE SHIFT LEVER KNOB


    1. B007VNGE01
      Text in Illustration
      *A for Manual Transmission
      *B for Automatic Transmission

      Turn the shift lever knob in the direction indicated by the arrow and remove it.

  6. REMOVE SHIFTING HOLE COVER ASSEMBLY


    1. B007Q3UE01
      Text in Illustration
      *A for Manual Transmission
      *B for Automatic Transmission

      for Manual Transmission:

      Detach the 6 claws and remove the shifting hole cover assembly.

    2. for Automatic Transmission:

      Detach the 8 claws and remove the shifting hole cover assembly.

  7. REMOVE LOWER CENTER INSTRUMENT PANEL FINISH PANEL


    1. B007VIUE01
      Text in Illustration
      *A for Manual Transmission
      *B for Automatic Transmission

      Detach the 8 claws and remove the instrument panel finish panel lower center.

  8. REMOVE WINDSHIELD WASHER MOTOR AND PUMP ASSEMBLY (for LHD)


    1. B007UE6

      Disconnect the connector from the windshield washer motor and pump assembly.

    2. Remove the 2 bolts and windshield washer motor and pump assembly.

    3. Detach the hose clamp.

      B007T8YE01
      Text in Illustration
      *A w/ Rear Wiper *B w/o Rear Wiper

    4. w/ Rear Wiper:

      Disconnect the 2 connectors and 2 washer hoses.

    5. w/o Rear Wiper:

      Disconnect the connector and washer hose.

  9. REMOVE NO. 1 AIR DUCT


    1. B007QA6E01

      Remove the clip.

    2. Release the 2 claws and remove the air duct No.1.

  10. DISCONNECT CLUTCH MASTER CYLINDER ASSEMBLY


    1. B007UKL

      Remove the 2 nuts and disconnect the clutch master cylinder from the clutch pedal support sub-assembly.

  11. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY


    1. Disconnect the clutch switch connector and detach the wire harness clamp.

    2. B007SLT

      Push the push rod clevis upward and move it toward the right side of the vehicle.

    3. B007OOP

      Remove the bolt and clutch pedal support sub-assembly.

  12. REMOVE CLUTCH SWITCH ASSEMBLY


    1. Disconnect the clutch switch connector.

    2. B007Q34

      Remove the clutch switch assembly.

  13. REMOVE CLUTCH PEDAL SPRING


    1. B007UQ0E04
      Text in Illustration
      *A for LHD
      *B for RHD

      Using a screwdriver, remove the E-ring.

    2. Remove the clutch pedal spring.

  14. REMOVE TURN OVER SPRING SEAT COMPRESSION SPRING


    1. B007RNS

      Mount the clutch pedal in a soft jaw vise.

    2. While the clutch pedal is fully depressed, remove the turnover spring seat compression spring.

  15. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    1. B007OEJE03
      Text in Illustration
      *a Matchmarks

      Put matchmarks on the clutch pedal support sub-assembly.

    2. Remove the bolt, nut, washer and clutch pedal sub-assembly from the clutch pedal support sub-assembly.

      Tech Tips

      Hold the nut and loosen the bolt.

  16. REMOVE CLUTCH PEDAL SHAFT COLLAR


    1. B007VI4E08
      Text in Illustration
      *1 Pedal bush
      *2 Clutch pedal shaft collar

      Remove the 2 pedal bushes and clutch pedal shaft collar from the clutch pedal sub-assembly.

  17. REMOVE CLUTCH PEDAL NO.1 CUSHION


    1. B007UU1

      Remove the clutch pedal No. 1 cushion.

  18. REMOVE CLUTCH PEDAL PAD


    1. Remove the clutch pedal pad from the clutch pedal sub-assembly.

  19. REMOVE CLUTCH PEDAL SPRING HOLDER


    1. B007TZU

      Remove the clutch pedal spring holder from the clutch pedal support.