GLOW PLUG (w/ EGR System) REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag activation.

  2. REMOVE NO. 2 AIR CLEANER PIPE SUB-ASSEMBLY

    A01E2CCE06

    1. Disconnect the manifold absolute pressure sensor connector.

    2. Disconnect the vacuum hose from the gas filter.

    3. Loosen the 2 clamps of the No. 1 and No. 2 air hoses.

    4. Remove the bolt and cleaner pipe together with the 2 air hoses.

  3. REMOVE VACUUM SWITCHING VALVE BRACKET

    A01DXD3

    1. Remove the 2 connectors from the E-VRV and EGR valve.

    2. Disconnect the vacuum hoses from the 2 locations.

    3. Remove the 2 bolts and bracket.

  4. REMOVE DIESEL THROTTLE BODY ASSEMBLY


    1. A01DZU2

      Disconnect the 2 connectors.

    2. A01E2KU

      Remove the 2 bolts, 2 nuts, throttle body and gasket.

  5. REMOVE THROTTLE BODY BRACKET


    1. Remove the 3 bolts and bracket.

  6. REMOVE INTAKE AIR CONNECTOR


    1. Remove the 2 nuts, bolt, air connector and bracket.

  7. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

  8. REMOVE EGR VALVE ASSEMBLY


    1. Remove the EGR valve and gasket.

  9. REMOVE NO. 1 GLOW PLUG CONNECTOR


    1. Remove the nut and wire harness.

    2. Remove the 4 screw grommets, 4 nuts and glow plug connector.

  10. REMOVE GLOW PLUG ASSEMBLY

    A01E0QD

    1. Using a 12 mm deep socket wrench, remove the 4 glow plugs.