VANE PUMP (for 1GR-FE) INSTALLATION


  1. INSTALL VANE PUMP ASSEMBLY


    1. A01E2W1E01

      Install the vane pump with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    2. A01E0WQE02

      Install the wire harness clamp bracket with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    3. Connect the oil pressure switch connector.

      Note

      Make sure that no oil adheres to the connector.

  2. CONNECT PRESSURE FEED TUBE ASSEMBLY

    A01DVEH

    1. Install a new gasket onto the pressure feed tube.

    2. Install the pressure feed tube with the union bolt.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  3. CONNECT OIL RESERVOIR TO PUMP HOSE

    A01E128E01

    1. Connect the hose with the clip.

  4. INSTALL FAN AND GENERATOR V BELT

    A01DVM8E01

    1. While turning the belt tensioner counterclockwise, align its holes, and then insert a bar of 6 mm (0.24 in.) into the holes to fix the belt tensioner.

    2. Install the V-ribbed belt.

    3. While turning the belt tensioner counterclockwise, remove the bar.

    4. A01DVGME02

      If it is hard to install the V-ribbed belt, perform the following procedure.


      1. Put the V-ribbed belt on everything except the P/S pump as shown in the illustration.

      2. While releasing the belt tension by turning the belt tensioner counterclockwise, put the V-ribbed belt on the P/S pump.

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  6. PERFORM INITIALIZATION


    1. Perform initialization Click here.

      Note

      Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

  7. ADD POWER STEERING FLUID

    Click here

  8. BLEED POWER STEERING FLUID

  9. CHECK FOR POWER STEERING FLUID LEAKAGE