FRONT PNEUMATIC CYLINDER(for 2WD) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the front pneumatic cylinder removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedures Effects/Inoperative when not Performed Link
Suspension, tires, etc.

  • Ultrasonic sensor detection angle

  • Ultrasonic sensor detection angle registration

 Parking support brake system

Click here


  • Parking assist ECU initialization

  • Adjust steering angle

  • Rear television camera view adjustment (for Rear camera detection system)

 Panoramic view monitor system

Click here

Rear television camera assembly optical axis (Back camera position setting) Parking assist monitor system

Click here

Note


  • Be sure to read the "PRECAUTION" thoroughly before servicing.

    Click here

  • In order to prevent the battery from becoming fully depleted, connect the battery charger to the battery when turning the engine switch on (IG) to charge the battery.

  • Keep the power supply connected to prevent the GTS battery from becoming fully depleted.

Tech Tips


  • Use the same procedure for the RH and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. AIR SUSPENSION CONTROL PROHIBITED (WHEN REPLACING A FRONT PNEUMATIC CYLINDER)

    Tech Tips

    Check each part and system if an error is displayed for air movement pattern A.


    1. Connect the GTS to the DLC3 with the engine switch off.

    2. Turn the engine switch on (IG).

    3. Turn the GTS on and enter the following menus: Chassis / Air suspension / Utility / Air Transfer Pattern A.


      Chassis > Air suspension > Utility
      Tester Display
      Air Transfer Pattern A

    4. Perform vehicle height control prohibition and air movement according to the instructions on the GTS.

  2. AIR SUSPENSION CONTROL PROHIBITED (WHEN REPLACING THE 2 FRONT PNEUMATIC CYLINDERS)

    Tech Tips

    Check each part and system if an error is displayed for air movement pattern B.


    1. Connect the GTS to the DLC3 with the engine switch off.

    2. Turn the engine switch on (IG).

    3. Turn the GTS on and enter the following menus: Chassis / Air suspension / Utility / Air Transfer Pattern B.


      Chassis > Air suspension > Utility
      Tester Display
      Air Transfer Pattern B

    4. Perform vehicle height control prohibition and air movement according to the instructions on the GTS.

  3. REMOVE UPPER RADIATOR SUPPORT SEAL (for LH Side)

    Click here

  4. REMOVE RADIATOR COVER PLATE (for RH Side)

    Click here

  5. REMOVE FRONT WHEEL

    Click here

  6. REMOVE ABSORBER CONTROL WIRE LH


    1. B006DUFC01
      B006AHR Bolt
      B006EC9 Nut
      B006FCW Connector

      Remove the bolt and nut.

    2. Disconnect the clamp, 2 connectors and remove the absorber control wire LH.

  7. DISCONNECT FRONT STABILIZER LINK ASSEMBLY LH

    Click here

  8. DISCONNECT FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH


    1. B006BD3

      Remove the bolt and disconnect the front height control sensor sub-assembly LH.

  9. DISCONNECT FRONT SKID CONTROL SENSOR WIRE LH


    1. B006GA5

      Remove the nut and disconnect the front skid control sensor wire LH.

  10. DISCONNECT DISC BRAKE CYLINDER ASSEMBLY LH

    Click here

  11. DISCONNECT STEERING KNUCKLE ASSEMBLY LH

    Click here

  12. DISCONNECT NO.4 HEIGHT CONTROL TUBE


    1. B006BLQ

      Disconnect the No. 4 height control tube from the front pneumatic cylinder with shock absorber assembly LH.

      Click here

  13. REMOVE FRONT SHOCK ABSORBER CAP LH

    Click here

  14. REMOVE FRONT PNEUMATIC CYLINDER WITH SHOCK ABSORBER ASSEMBLY LH


    1. B006FRPC01
      *a Matchmark

      When reusing the front pneumatic cylinder with shock absorber assembly LH:


      1. Place matchmarks on the front suspension support assembly and pneumatic cylinder chamber.

    2. B006G47C01
      *a Wooden Block
      *b Jack

      Support the lower No. 2 suspension arm assembly LH using a jack and wooden block.

    3. B006E0U

      Remove the nut.

      Note


      • Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

      • Do not remove the bolt.

    4. B006GKQ

      Remove the 3 nuts from the front pneumatic cylinder with shock absorber assembly LH (upper side).

    5. Remove the bolt from the front pneumatic cylinder with shock absorber assembly LH (lower side).

    6. Slowly lower the jack and remove the front pneumatic cylinder with shock absorber assembly LH.

    7. When reusing the front pneumatic cylinder with shock absorber assembly LH:


      1. Remove the No. 2 connector, plate and 2 O-rings.

        Click here