COMPRESSOR (for 1KD-FTV, 2KD-FTV) REMOVAL


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start up the engine.

    2. A/C switch is ON.

    3. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

    4. Stop the engine.

    5. Using SST, Recover the refrigerant from the A/C system using a refrigerant recovery unit.

      SST
      09985-20010   ( 09985-02130, 09985-02150, 09985-02090, 09985-02110, 09985-02010, 09985-02050, 09985-02060, 09985-02070 )

  2. REMOVE AIR CLEANER ASSEMBLY


    1. w/ EGR Cooler:

      Click here

    2. w/o EGR Cooler:

      Click here

  3. REMOVE FAN AND GENERATOR V BELT


    1. A01E0B4E01

      Using the pulley set bolt of the tensioner, rotate the tensioner pulley clockwise to loosen the belt's tension. Then remove the V belt.

  4. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

    A01DYP0

    1. Remove the bolt and disconnect the suction hose sub-assembly from the compressor.

    2. Remove the O-ring from the suction hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

  5. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

    A01DXFF

    1. Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

  6. REMOVE COOLER COMPRESSOR ASSEMBLY


    1. A01DVBY

      Disconnect the connector.

    2. A01E09I

      Remove the 4 bolts and cooler compressor assembly.