COMPRESSOR REMOVAL

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for HFC-134a(R134a))

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  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for HFO-1234yf(R1234yf))

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  3. REMOVE SERVICE PLUG GRIP

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  4. REMOVE INVERTER COVER

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  5. CHECK TERMINAL VOLTAGE

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  6. INSTALL INVERTER COVER

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  7. REMOVE INLET AIR CLEANER ASSEMBLY

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  8. REMOVE NO. 1 ENGINE UNDER COVER

  9. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. A005CER

      Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor with motor assembly.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  10. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE


    1. A005C5F

      Remove the bolt and disconnect the No. 1 cooler refrigerant suction hose from the compressor with motor assembly.

    2. Remove the O-ring from the No. 1 cooler refrigerant suction hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  11. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY


    1. A005DJ7E02
      Text in Illustration
      *1 Green-colored Lock

      Using a screwdriver, slide the green-colored lock of the connector <A> in the direction indicated by the arrow in the illustration to release it and disconnect the connector.

      CAUTION:

      Make sure to wear insulated gloves.

      Note

      Insulate the removed terminals and connector with insulating tape.

    2. Disconnect the connector <B>.

    3. A005EHV

      Remove the 2 bolts and nut.

    4. A005CU7

      Using an E8 "TORX" socket, remove the stud bolt and compressor with motor assembly.

      Tech Tips

      Remove the compressor with motor assembly from the vehicle with the stud bolt remaining in the compressor with motor assembly.