AIR CONDITIONING UNIT(for Automatic Air Conditioning System) DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for LHD and RHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. REMOVE BLOWER ASSEMBLY

    Click here

  2. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY

    A004PU7

    1. Disconnect the connector.

    2. Remove the screw and amplifier assembly.

  3. REMOVE NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY

    A004T2K

    1. Disconnect the connector.

    2. Remove the 3 screws and damper servo.

  4. REMOVE AIR MIX DAMPER SERVO SUB-ASSEMBLY

    A004RZB

    1. Disconnect the connector.

    2. Remove the 3 screws and damper servo.

  5. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY

    A004NDO

    1. Disconnect the connector.

    2. Remove the 3 screws and damper servo.

  6. REMOVE PTC HEATER ASSEMBLY (w/ PTC Heater)

    Click here

  7. REMOVE ASPIRATOR

    A004OAJ

    1. Detach the 2 claws and remove the aspirator.

  8. REMOVE DRAIN COOLER HOSE

    A004P6K

    1. Remove the drain cooler hose.

  9. REMOVE AIR CONDITIONING RADIATOR ASSEMBLY

    A004N4M

    1. Remove the screw and radiator bracket.

    2. Remove the radiator.

  10. REMOVE AIR CONDITIONING HARNESS ASSEMBLY


    1. Disconnect the connector.

    2. Detach the clamps and remove the harness.

      A004TMR
  11. REMOVE COOLER EXPANSION VALVE

    A004OVX

    1. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and expansion valve.

    2. Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

  12. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. Remove the 4 screws.

    2. Detach the 4 claws and remove the unit case.

      A004P7L
    3. A004PXG

      Detach the clamp.

    4. Remove the evaporator.

  13. REMOVE FRONT EVAPORATOR TEMPERATURE SENSOR

    A004TCY

    1. Remove the sensor.