RADIATOR REMOVAL

PROCEDURE

  1. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

    (Click here)

  2. REMOVE NO. 1 ENGINE COVER

    Click here

  3. REMOVE NO. 1 ENGINE UNDER COVER

    1. A315006

      Remove the 6 bolts and 11 clips.

    2. Remove the No. 1 engine under cover.

  4. REMOVE FRONT LOWER BUMPER ABSORBER

    1. A315008

      Remove the 4 bolts.

    2. Detach the 2 hooks of the front lower bumper absorber from the installation holes in the body and remove the front lower bumper absorber.

  5. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Air Conditioning System)

    Click here

  6. DRAIN ENGINE COOLANT

    Click here

  7. PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

  8. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  9. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  10. REMOVE BATTERY CLAMP SUB-ASSEMBLY

    Click here

  11. REMOVE BATTERY INSULATOR

  12. REMOVE BATTERY

  13. REMOVE BATTERY TRAY

  14. REMOVE BATTERY CARRIER

    Click here

  15. DISCONNECT AMBIENT TEMPERATURE SENSOR

    Click here

  16. REMOVE LOW PITCHED HORN ASSEMBLY

    Click here

  17. REMOVE NO. 1 RADIATOR SIDE AIR SEAL

    1. A295996

      Detach the 2 clamps and remove the No. 1 radiator side air seal.

  18. REMOVE NO. 2 RADIATOR SIDE AIR SEAL

    1. A295995

      Detach the 2 clamps and remove the No. 2 radiator side air seal.

  19. DISCONNECT NO. 2 WATER BY-PASS HOSE

    1. A315011

      Detach the 3 clamps to disconnect the No. 2 water by-pass hose from the 2 hose clamp brackets and No. 1 water hose clamp bracket.

  20. DISCONNECT NO. 3 WATER BY-PASS HOSE

    1. A315009

      Detach the clamp to disconnect the No. 3 water by-pass hose from the fan shroud.

    2. Slide the hose clamp and disconnect the No. 3 water by-pass hose from the radiator assembly.

  21. DISCONNECT NO. 1 RADIATOR HOSE

    1. A316585

      Slide the hose clamp and disconnect the No. 1 radiator hose from the radiator assembly.

  22. DISCONNECT INTERCOOLER AIR HOSE

    1. A316588

      Loosen the hose clamp and disconnect the intercooler air hose from the intercooler assembly.

  23. DISCONNECT NO. 3 AIR HOSE

    1. A316589

      Loosen the hose clamp and disconnect the No. 3 air hose from the intercooler assembly.

  24. DISCONNECT NO. 2 RADIATOR HOSE

    1. A316587E01

      Pull out the retainer and disconnect the No. 2 radiator hose from the water inlet.

      Table 1. Text in Illustration

      *1

      Retainer

  25. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

    Click here

  26. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY (w/ Air Conditioning System)

    Click here

  27. REMOVE UPPER RADIATOR SUPPORT

    1. A315012

      Remove the 2 bolts and 2 upper radiator supports.

  28. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

    1. Remove the 2 cushions.

    2. A315013

      Remove the 4 bolts and 2 upper radiator support sub-assemblies.

  29. REMOVE HOOD LOCK ASSEMBLY

    Click here

  30. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY

    1. Detach the clamp to disconnect the hood lock control cable assembly from the hood lock support sub-assembly.

    2. A316584

      Remove the 4 bolts and hood lock support sub-assembly.

  31. REMOVE CONDENSER ASSEMBLY WITH RECEIVER (w/ Air Conditioning System)

    Click here

  32. REMOVE RADIATOR ASSEMBLY

    1. A315010

      Disconnect the 2 connectors and detach the clamp.

    2. A316586

      Remove the radiator assembly from the vehicle together with the intercooler assembly.

      Note:

      Do not allow the radiator assembly to interfere with other parts.

    3. Remove the 2 cushions.

  33. REMOVE NO. 2 RADIATOR HOSE

    1. A316590

      Slide the hose clamp and remove the No. 2 radiator hose from the radiator assembly.

  34. REMOVE LOWER RADIATOR SUPPORT SUB-ASSEMBLY

    Click here

  35. REMOVE INTERCOOLER ASSEMBLY

    Click here

  36. REMOVE FAN SHROUD

    1. A316616

      Remove the 2 bolts and fan shroud.