INTERCOOLER REMOVAL

PROCEDURE

  1. PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work.

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  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  3. REMOVE HEADLIGHT ASSEMBLY LH

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  4. REMOVE HEADLIGHT ASSEMBLY RH

    Tip:

    Use the same procedures for the RH side and LH side.

  5. REMOVE FRONT BUMPER ENERGY ABSORBER

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  6. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

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  7. REMOVE THERMISTOR ASSEMBLY

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  8. REMOVE NO. 1 ENGINE UNDER COVER

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  9. REMOVE BATTERY

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  10. REMOVE BATTERY CARRIER BRACKET SUB-ASSEMBLY

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  11. DRAIN ENGINE COOLANT

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  12. REMOVE INJECTOR DRIVER

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  13. REMOVE NO. 1 RADIATOR AIR GUIDE LH

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  14. REMOVE NO. 1 RADIATOR AIR GUIDE RH

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  15. REMOVE NO. 3 RADIATOR AIR GUIDE

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  16. REMOVE RADIATOR SUPPORT TO CROSS MEMBER BRACE SUB-ASSEMBLY

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  17. REMOVE RADIATOR SUPPORT LH

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  18. REMOVE RADIATOR SUPPORT RH

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  19. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY LH

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  20. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY RH

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  21. DISCONNECT NO. 3 WATER BY-PASS HOSE

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  22. DISCONNECT NO. 1 WATER HOSE CLAMP BRACKET

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  23. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

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  24. DISCONNECT NO. 1 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY

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  25. REMOVE INTERCOOLER AIR HOSE

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  26. REMOVE NO. 3 AIR HOSE

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  27. DISCONNECT NO. 3 RADIATOR HOSE

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  28. DISCONNECT NO. 2 RADIATOR HOSE

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  29. REMOVE RADIATOR ASSEMBLY

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  30. REMOVE NO. 2 AIR TUBE

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  31. REMOVE NO. 2 RADIATOR HOSE

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  32. REMOVE NO. 1 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY

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  33. REMOVE LOWER RADIATOR SUPPORT SUB-ASSEMBLY LH

    1. A296096

      Remove the 2 bolts and lower radiator support sub-assembly LH.

  34. REMOVE LOWER RADIATOR SUPPORT SUB-ASSEMBLY RH

    1. A296097

      Remove the 2 bolts and lower radiator support RH.

  35. REMOVE INTERCOOLER ASSEMBLY

    1. A295040

      Remove the 4 bolts and intercooler assembly.