VACUUM PUMP(When Using the Engine Support Bridge for AD Series Engine) INSTALLATION

PROCEDURE

  1. INSTALL VACUUM PUMP ASSEMBLY

    1. C128548C02

      *1

      Oil Pipe

      *2

      O-Ring

      Apply engine oil to the oil pipe at the tip of the vacuum pump.

    2. Coat 2 new O-rings with engine oil, and install them to the vacuum pump.

    3. C278628E01

      Install the vacuum pump so that the coupling teeth of the vacuum pump labeled A and the groove of the camshaft labeled B can engage.

    4. C261794

      Install 3 new flange bolts.

      21 N*m

      214 kgf*cm

      15 ft.*lbf

    5. Connect the 2 vacuum hoses, and slide the clamp to secure it.

  2. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

    1. A297529E01

      Connect the engine mounting insulator sub-assembly RH with the 2 bolts and 2 nuts.

      for bolt and nut A

      95 N*m

      969 kgf*cm

      70 ft.*lbf

      for nut B

      52 N*m

      530 kgf*cm

      38 ft.*lbf

    2. C354911N01

      Tighten the 3 bolts.

      Tip:
      • Temporarily tighten bolt A, and then tighten the bolts in the following order: B, C and A.

      • Do not damage the suction tube sub-assembly.

      95 N*m

      969 kgf*cm

      70 ft.*lbf

    3. Connect the 2 clamps to the suction tube sub-assembly.

  3. REMOVE ENGINE SUPPORT BRIDGE

    1. Remove SST from the vehicle body.

      Note:

      Prevent SST from contacting the vehicle body or windshield.

  4. REMOVE ENGINE HANGER

    1. A297520C02

      *1

      No. 1 Engine Hanger

      *2

      No. 2 Engine Hanger

      Remove the 2 bolts and No.1 and No. 2 engine hangers.

  5. CONNECT RADIATOR RESERVE TANK ASSEMBLY

  6. INSTALL REAR ENGINE UNDER COVER RH

  7. INSTALL AIR CLEANER CASE

  8. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  9. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

  10. INSTALL NO. 1 ENGINE COVER

  11. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

  12. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH

  13. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH

  14. INSTALL WINDSHIELD WIPER ARM COVER

  15. INSPECT VACUUM PUMP OPERATION