REAR CRANKSHAFT OIL SEAL REMOVAL

CAUTION / NOTICE / HINT

Note:

for Manual Transaxle:

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

    1. Remove the engine assembly with transaxle (Click here).

  2. REMOVE MANUAL TRANSAXLE ASSEMBLY

    1. Remove the manual transaxle assembly (Click here).

  3. REMOVE CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY

    1. Remove the continuously variable transaxle assembly (Click here).

  4. REMOVE CLUTCH COVER ASSEMBLY (for Manual Transaxle)

  5. REMOVE CLUTCH DISC ASSEMBLY (for Manual Transaxle)

  6. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY (for Manual Transaxle)

    1. Remove the clutch release with bearing cylinder assembly (Click here).

  7. REMOVE FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)

    1. A200720E01

      Using SST, hold the crankshaft.

      for 86 mm (3.39 in.) Bolt Pitch Type:

      09213-58014

      91551-80840

      09330-00021

      for 64 mm (2.52 in.) Bolt Pitch Type:

      09213-54015

      09330-00021

      Tip:

      For the 64 mm (2.52 in.) bolt pitch type, the part number of the installation bolt for SST (crankshaft pulley holding tool) is 91551-00850 (quantity: 2).

    2. A157843

      Remove the 8 bolts and flywheel.

  8. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for CVT)

    1. A200720E01

      Using SST, hold the crankshaft.

      for 86 mm (3.39 in.) Bolt Pitch Type:

      09213-58014

      91551-80840

      09330-00021

      for 64 mm (2.52 in.) Bolt Pitch Type:

      09213-54015

      09330-00021

      Tip:

      For the 64 mm (2.52 in.) bolt pitch type, the part number of the installation bolt for SST (crankshaft pulley holding tool) is 91551-00850 (quantity: 2).

    2. A157842

      Remove the 8 bolts, rear spacer, drive plate and front spacer.

  9. REMOVE ENGINE REAR OIL SEAL

    1. A154925E13

      Using a knife, cut off the lip of the oil seal.

      Table 1. Text in Illustration

      *1

      Cut Position

      *2

      Protective Tape

    2. Using a screwdriver with its tip wrapped with tape, pry out the oil seal.

      Note:
      • Do not damage the surface of the oil seal press fit hole or the crankshaft.

      • After removing the oil seal, check the crankshaft for damage. If damaged, smooth the surface with 400-grit sandpaper.