STARTING SYSTEM (for 2.7 kW Type) INSPECTION


  1. INSPECT STARTER ASSEMBLY

    Note

    The following tests must be done within 3 to 5 seconds to avoid burning out the coil.


    1. B007VNLE01

      Perform pull-in test.


      1. Disconnect the field coil lead wire from terminal C.

      2. Connect the battery to the magnetic switch. Check that the clutch pinion gear moves outward.

    2. B007QUPE01

      Perform holding test.


      1. When the battery is connected as above with the clutch pinion gear out, disconnect the negative (-) lead from terminal C. Check that the pinion gear remains out.

    3. B007T53E01

      Inspect clutch pinion gear return.


      1. Disconnect the negative (-) lead from the switch body. Check that the clutch pinion gear returns inward.

    4. B007VOHE01

      Perform the operation test without load.


      1. Connect the field coil lead wire to terminal C.

        Torque:
        24 N*m  { 245 kgf*cm, 18 ft.*lbf }

      2. Grip the starter with a vise.

      3. Connect the battery and ammeter to the starter as shown.

      4. Check that the ammeter reads the specified current.

        Specified current
        180 A or less at 11.5 V

  2. INSPECT STARTER RELAY ASSEMBLY


    1. B007TA4E01

      Check the resistance.


      1. Using an ohmmeter, measure the resistance between the terminals.

        Standard resistance
        Tester Connection Specified Condition
        3 - 5 10 kΩ or higher
        3 - 5 Below 1 Ω (when battery voltage is applied to terminals 1 and 2)

        If the result is not as specified, replace the relay.