FUEL SENDER GAUGE ASSEMBLY REMOVAL

PROCEDURE


  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

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  2. REMOVE FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side.

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  3. DISCONNECT REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

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  4. REMOVE REAR SIDE SEATBACK ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

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  5. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

    Click here

  6. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. B004EF4C01
      B008GGT Push
      B008GIB Pull up

      Disconnect the fuel sender gauge assembly connector.

    2. Push the claw (A) of the fuel sender gauge assembly, and then pull up the fuel sender gauge assembly to remove it.

      Note


      • Do not touch the resistance plate or contacts of the fuel sender gauge assembly.

      • Be careful not to bend the arm of the fuel sender gauge assembly.

  7. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. B004FPDC01
      *a Protective Tape

      Using a clip remover with its tip wrapped with protective tape, remove the rear floor service hole cover and butyl tape.

    2. Disconnect the fuel tank vent tube assembly connector.

  8. REMOVE FUEL TANK VENT TUBE ASSEMBLY


    1. B004E58

      Slide the clip and disconnect the No. 1 fuel evaporation tube sub-assembly from the fuel tank vent tube assembly.

    2. B004E4G

      Disconnect the charcoal canister outlet hose from the fuel tank vent tube assembly.

    3. B004FKDC01
      *a Retainer
      *b Claw
      B008GAS Pull

      Disengage the 2 claws of the retainer. Release the retainer and disconnect the fuel tank EVAP/VENT tube from the fuel tank vent tube assembly.

    4. B004GUNC01
      B008GGT Front Side

      Release the lock and remove the No. 1 fuel tube clamp.

    5. B004F6LC01
      *a Insertion Point
      *b SST (Plate)
      *c SST (Claw)
      *d SST (Bolt)

      Temporarily install SST (plate), SST (claw) and SST (bolt) to the fuel pump gauge retainer.

      SST
      09808-14030   ( 09808-01030, 09808-01050 )
      09808-01071

      Tech Tips

      Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.

    6. While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).

    7. B004GDAC02
      *a SST (Handle)
      *b SST (Plate)
      *c SST (Claw)

      Install SST (handle) to SST (plate).

      SST
      09808-14030   ( 09808-01010, 09808-01020, 09808-01030, 09808-01050 )
      09808-01071

    8. Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing down on SST, rotate SST (handle) slowly to loosen the fuel pump gauge retainer.

      Note


      • Do not use any tools other than specified as this may result in damage to the fuel pump gauge retainer or the fuel tank assembly.

      • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.

      • Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.

      • Do not spin SST too fast or use an impact wrench as this may result in damage to components.

      • If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.

    9. While pressing down on the fuel tank vent tube assembly with your hand, remove the fuel pump gauge retainer.

    10. B004G6J

      Disconnect the fuel return vent tube sub-assembly and remove the fuel tank vent tube assembly from the fuel tank assembly.

      Note


      • Be careful not to bend the arm of the No. 2 fuel sender gauge assembly.

      • Do not damage the fuel return vent tube sub-assembly.

      • When disconnecting the fuel tube connector, do not excessively pull on the fuel return vent tube sub-assembly.

    11. Remove the fuel suction tube set gasket from the fuel tank assembly.

  9. REMOVE NO. 2 FUEL SENDER GAUGE ASSEMBLY


    1. B004E7HC01
      B008GGT Push
      B008GIB Pull up

      Disconnect the No. 2 fuel sender gauge assembly connector.

    2. Push the claw (A) of the No. 2 fuel sender gauge assembly, and then pull up the No. 2 fuel sender gauge assembly to remove it.

      Note


      • Do not touch the resistance plate or contacts of the No. 2 fuel sender gauge assembly.

      • Be careful not to bend the arm of the No. 2 fuel sender gauge assembly.