HYBRID BATTERY SYSTEM, Diagnostic DTC:P0A9C-123, P0AC6-123, P0ACB-123, P0AE9-123, P0BC3-123, P0C34-123, P3065-123, P306A-123

DTC Code DTC Name
P0A9C-123 Hybrid Battery Temperature Sensor "A" Range / Performance
P0AC6-123 Hybrid Battery Temperature Sensor "B" Range / Performance
P0ACB-123 Hybrid Battery Temperature Sensor "C" Range / Performance
P0AE9-123 Hybrid Battery Temperature Sensor "D" Range / Performance
P0BC3-123 Hybrid Battery Temperature Sensor "E" Range / Performance
P0C34-123 Hybrid Battery Temperature Sensor "F" Range / Performance
P3065-123 Hybrid Battery Temperature Sensor Range/Performance Stuck "A"
P306A-123 Hybrid Battery Temperature Sensor Range / Performance Stuck "B"

DESCRIPTION


DTC No. INF Code DTC Detection Condition Trouble Area

P0A9C

P0AC6

P0ACB

P0AE9

P0BC3

P0C34

P3065

P306A

123 When the battery temperature sensor performance is abnormal (1 trip detection/2 trip detection)
  • HV battery

  • Battery smart unit

  • Wire harness or connector

WIRING DIAGRAM

A005ABLE03

CAUTION / NOTICE / HINT

CAUTION:


  • Before inspecting the high-voltage system or disconnecting the low voltage connector of the inverter with converter assembly, take safety precautions such as wearing insulated gloves and removing the service plug grip to prevent electrical shocks. After removing the service plug grip, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.

  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work Click here.

    Tech Tips

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

  • When disposing of an HV battery, make sure to return it through an authorized collection agent who is capable of handling it safely. If the HV battery is returned via the manufacturer specified route, it will be returned properly and in a safe manner by an authorized collection agent.

  • Before returning the HV battery, make sure to perform a recovery inspection Click here

  • Make a note of the output DTCs as some of them may be necessary for recovery inspection of the HV battery.

Note

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Click here.

PROCEDURE


  1. CHECK DTC OUTPUT (HYBRID CONTROL)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    4. Read output DTCs.

      Result
      Result Proceed to
      P31AB-123 is not output A
      P31AB-123 is output B
    5. Turn the power switch off.


    B
    A
  2. CHECK DTC OUTPUT (HYBRID CONTROL)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    4. Read output DTCs Click here.

      Result
      Result Proceed to
      P0AFC-123 is not output. A
      P0AFC-123 is also output. B
    5. Turn the power switch off.


    B
    A
  3. CHECK HV BATTERY (BATTERY TEMPERATURE SENSOR)

    CAUTION:

    Be sure to wear insulated gloves.


    1. Check that the service plug grip is not installed.

      Note

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.

    2. Remove the No. 1 hybrid battery shield sub-assembly Click here.

    3. A005CXCE02

      Disconnect the z24 battery smart unit connector.

    4. A005DYBE02
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to Battery Smart Unit)

      Measure the resistance of the circuit for the malfunctioning sensor (battery temperature sensor 0 to 5).

      Tester Connection
      Tester Connection Battery Temperature Sensor No.
      z24-13 (TB0) - z24-1 (GB0) 0
      z24-14 (TB1) - z24-2 (GB1) 1
      z24-15 (TB2) - z24-3 (GB2) 2
      z24-16 (TB3) - z24-4 (GB3) 3
      z24-17 (TB4) - z24-5 (GB4) 4
      z24-18 (TB5) - z24-6 (GB5) 5
      Standard Resistance
      Thermistor Temperature Condition Specified Condition
      0 °C (32 °F) Power switch off 26.7 to 27.8 kΩ
      25 °C (77 °F) Power switch off 9.9 to 10.1 kΩ
      40 °C (104 °F) Power switch off 5.73 to 5.92 kΩ
    5. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Standard Resistance
      z24-13 (TB0) - Body ground and other terminals Power switch off 10 kΩ or more
      z24-1 (GB0) - Body ground and other terminals Power switch off 10 kΩ or more
      z24-14 (TB1) - Body ground and other terminals Power switch off 10 kΩ or more
      z24-2 (GB1) - Body ground and other terminals Power switch off 10 kΩ or more
      z24-15 (TB2) - Body ground and other terminals Power switch off 10 kΩ or more
      z24-3 (GB2) - Body ground and other terminals Power switch off 10 kΩ or more
      z24-16 (TB3) - Body ground and other terminals Power switch off 10 kΩ or more
      z24-4 (GB3) - Body ground and other terminals Power switch off 10 kΩ or more
      z24-17 (TB4) - Body ground and other terminals Power switch off 10 kΩ or more
      z24-5 (GB4) - Body ground and other terminals Power switch off 10 kΩ or more
      z24-18 (TB5) - Body ground and other terminals Power switch off 10 kΩ or more
      z24-6 (GB5) - Body ground and other terminals Power switch off 10 kΩ or more
      z24-21 (TC0) - Body ground and other terminals Power switch off 10 kΩ or more
      z24-9 (GC0) - Body ground and other terminals Power switch off 10 kΩ or more
      z24-22 (TC1) - Body ground and other terminals Power switch off 10 kΩ or more
      z24-10 (GC1) - Body ground and other terminals Power switch off 10 kΩ or more
    6. Connect the cable to the negative (-) auxiliary battery terminal.

    7. Turn the power switch on (IG).

    8. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      z24-13 (TB0) - Body ground Power switch on (IG) 1 V or less
      z24-1 (GB0) - Body ground Power switch on (IG) 1 V or less
      z24-14 (TB1) - Body ground Power switch on (IG) 1 V or less
      z24-2 (GB1) - Body ground Power switch on (IG) 1 V or less
      z24-15 (TB2) - Body ground Power switch on (IG) 1 V or less
      z24-3 (GB2) - Body ground Power switch on (IG) 1 V or less
      z24-16 (TB3) - Body ground Power switch on (IG) 1 V or less
      z24-4 (GB3) - Body ground Power switch on (IG) 1 V or less
      z24-17 (TB4) - Body ground Power switch on (IG) 1 V or less
      z24-5 (GB4) - Body ground Power switch on (IG) 1 V or less
      z24-18 (TB5) - Body ground Power switch on (IG) 1 V or less
      z24-6 (GB5) - Body ground Power switch on (IG) 1 V or less
      z24-21 (TC0) - Body ground Power switch on (IG) 1 V or less
      z24-9 (GC0) - Body ground Power switch on (IG) 1 V or less
      z24-22 (TC1) - Body ground Power switch on (IG) 1 V or less
      z24-10 (GC1) - Body ground Power switch on (IG) 1 V or less

      Tech Tips

      If the power switch is turned on (IG) with the connectors disconnected, other DTCs will be stored. Be sure to clear the DTCs after the inspection.

    9. Turn the power switch off.

    10. Disconnect the cable from the negative (-) auxiliary battery terminal.

    11. Reconnect the z24 battery smart unit connector.

    12. Install the No. 1 hybrid battery shield sub-assembly.


    OK
    NG