1GR-FE STARTING SERVICE DATA

Starter assembly

Standard current

90 A or less at 11.5 V

Magnet starter switch assembly

Standard resistance

Terminal 50 - Terminal C

Below 1 Ω

Terminal 50 - Switch body

Below 2 Ω

Brush

Standard length

15.5 mm (0.610 in.)

Minimum length

8.5 mm (0.335 in.)

Starter brush holder assembly

Standard spring load

18 to 24 N (1.8 to 2.4 kgf, 4.0 to 5.3 lbf)

Minimum spring load

12N (1 kgf, 2.7 lbf)

Standard resistance

Positive (+) brush holder - Negative (-)

brush holder

10 kΩ or higher

Starter yoke assembly

Standard resistance

Lead wire - Brush

Below 1 Ω

Starter yoke body - Brush

10 kΩ or higher

Starter armature

Standard resistance

Segment - Segment

Below 1 Ω

Segment - Coil core

10 kΩ or higher

Circle runout

Maximum

0.05 mm (0.00197 in.)

Commutator

Standard diameter

30.0 mm (1.18 in.)

Minimum diameter

29.0 mm (1.14 in.)

Standard undercut depth

0.6 mm (0.0236 in.)

Minimum undercut depth

0.2 mm (0.00787 in.)

Engine switch

Standard resistance

Pushed: 7 (SS1) - 5 (GND)

Below 1 Ω

Pushed: 2 (SS2) - 5 (GND)

Not pushed: 7 (SS1) - 5 (GND)

10 kΩ or higher

Not pushed: 2 (SS2) - 5 (GND)

Starter relay

Standard resistance

3 - 5

Battery voltage not applied between

terminals 1 and 2

10 kΩ or higher

3 - 5

Battery voltage applied between terminals 1

and 2

Below 1 Ω