STARTER (for 1.6 kW Type) DISASSEMBLY


  1. REMOVE REPAIR SERVICE STARTER KIT


    1. B007P95E01

      Remove the nut, and disconnect the lead wire from terminal C.

    2. B007U81

      Remove the 2 screws that holds the repair service starter kit from the starter drive housing.

    3. Remove the repair service starter kit.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. B007W5F

      Remove the 2 through bolts, and pull out the starter yoke assembly together with the starter commutator end frame assembly.

  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. Remove the starter commutator end frame assembly from the starter yoke.

  4. REMOVE STARTER ARMATURE PLATE


    1. B007SXG

      Remove the starter armature plate from the starter yoke.

  5. REMOVE STARTER COMMUTATOR END FRAME COVER


    1. B007SDYJ02

      Using a screwdriver, remove the starter commutator end frame cover.

  6. REMOVE STARTER ARMATURE ASSEMBLY


    1. B007P01E01

      Hold the starter commutator end frame in a vise between aluminum plates.

    2. Using snap ring pliers, remove the snap ring and plate washer.

    3. Remove the starter armature assembly from the commutator end frame.

  7. REMOVE PLANET GEAR


    1. B007QLH

      Remove the 3 planet gears.

  8. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. Remove the starter center bearing clutch sub-assembly with the starter drive lever set pin from the starter drive housing.

    2. B007RIE

      Remove the starter drive lever set pin from the starter center bearing clutch sub-assembly.