CONSTRUCTION
The ventilation inside the stiffening crankcase assembly uses the same PCV valve (ventilation valve sub-assembly) as a Natural Aspiration (NA) engine. In addition, blow-by gas ventilation control, which forcibly performs ventilation when in the supercharging range by using an ejector, is used. As a result, blow-by gas with a large quantity of hydrocarbons is prevented from being discharged into the atmosphere by forcibly introducing the blow-by gas into the intake system and combusting the gas. Also, the same oil maintenance schedule as an NA engine is achieved by actively performing ventilation during all driving ranges.
A larger volume of blow-by gas is present in a turbocharged engine compared to an NA engine. Therefore, a No. 1 oil separate chamber is provided in the cylinder block sub-assembly, and No. 2 and No. 3 oil separate chambers are provided in the cylinder head cover sub-assembly. The No. 1 and No. 2 oil separate chambers use a labyrinth structure to improve the efficiency of separating engine oil from the blow-by gas.
| *1 | No. 3 Oil Separate Chamber | *2 | No. 2 Oil Separate Chamber |
| *3 | No. 1 Oil Separate Chamber | *4 | PCV Valve (Ventilation Valve Sub-assembly) |
| *5 | Ejector | - | - |
OPERATION
When the engine is in the turbocharged intake air range, blow-by gas is forcibly routed through the intake pipe by the ejector.
| *1 | Turbocharger Sub-assembly | *2 | Intercooler Assembly |
| *3 | Throttle Body Assembly | *4 | Intake Manifold |
| *5 | PCV Valve (Ventilation Valve Sub-assembly) | *6 | No. 2 Oil Separate Chamber |
| *7 | Ejector | *8 | No. 3 Oil Separate Chamber |
| *9 | No. 1 Oil Separate Chamber | *10 | Cylinder Head Sub-assembly |
| *11 | Cylinder Block Sub-assembly | *12 | Stiffening Crankcase Assembly |
| *13 | Oil Pan Sub-assembly | *14 | Air Cleaner Assembly |
| *a | Fresh Air | *b | Blowby Gas |
| *c | Fresh Air + Blowby Gas | *d | Ejector Drive Gas |
When the engine is in the natural intake air range, blow-by gas is suctioned via the PCV valve (ventilation valve sub-assembly) due to the vacuum in the intake air ducts.
| *1 | Turbocharger Sub-assembly | *2 | Intercooler Assembly |
| *3 | Throttle Body Assembly | *4 | Intake Manifold |
| *5 | PCV Valve (Ventilation Valve Sub-assembly) | *6 | No. 2 Oil Separate Chamber |
| *7 | Ejector | *8 | No. 3 Oil Separate Chamber |
| *9 | No. 1 Oil Separate Chamber | *10 | Cylinder Head Sub-assembly |
| *11 | Cylinder Block Sub-assembly | *12 | Stiffening Crankcase Assembly |
| *13 | Oil Pan Sub-assembly | *14 | Air Cleaner Assembly |
| *a | Fresh Air | *b | Blowby Gas |
| *c | Fresh Air + Blowby Gas | - | - |
The ejector uses the Venturi effect as its operating principle. Blow-by gas is drawn in by the high-pressure air introduced by the ejector.
| *1 | Nozzle | - | - |
| *a | From Downstream of Turbocharger Sub-assembly | *b | Towards Upstream of Turbocharger Sub-assembly |
|
Blowby Gag | |
Drive Gas |
|
Blowby Gag + Drive Gas | - | - |