1GD-FTV INTAKE TORQUE SPECIFICATIONS

INTAKE MANIFOLD
Part Tightened N*m kgf*cm ft.*lbf
Wire harness bracket x Intake manifold 13 130 9
Intake manifold x Cylinder head sub-assembly 23 235 17
Vacuum control valve set x Intake manifold 10 102 7
No. 2 nozzle leakage pipe assembly x Intake manifold 10 102 7
No. 1 injection pipe clamp x Intake manifold 10 102 7
No. 2 injection pipe clamp x Intake manifold 10 102 7
Fuel inlet pipe sub-assembly x Fuel supply pump assembly with out SST 40 408 30
with SST 31 316 23
Fuel inlet pipe sub-assembly x Fuel supply pump assembly with out union nut wrench 48 489 35
with union nut wrench 41 418 30
Manifold stay x Intake manifold and Cylinder block sub-assembly 21 214 15
No. 3 fuel pipe x Supply pump assembly x Diesel fuel filter assembly 42 428 31
Manifold stay x Wiring harness clamp bracket 13 127 9
Manifold stay x No. 2 fuel pipe 10 102 7
No. 4 fuel pipe sub-assembly x Supply pump assembly x Fuel filter for union bolt 42 428 31
for bolt 10 102 7
Engine oil level dipstick guide x Intake manifold 10 102 7
TURBOCHARGER
Part Tightened N*m kgf*cm ft.*lbf
Turbocharger nozzle vane control actuator x Compressor housing 12 125 9
Stud bolt x Turbine housing 15 150 11
Stud bolt x Compressor housing 10 102 7
Stud bolt x Compressor with bearing housing sub-assembly 5.5 56 49 in.*lbf
Hose clamp x Compressor outlet elbow 10 102 7
Compressor outlet elbow x Turbocharger sub-assembly 21 214 15
Compressor inlet elbow x Turbocharger sub-assembly 21 214 15
Turbo water pipe sub-assembly x Turbocharger subassembly 13 133 10
Turbo oil outlet pipe x Turbocharger sub-assembly 12 122 9
Exhaust manifold x Cylinder head sub-assembly 40 408 30
Turbocharger sub-assembly x Exhaust manifold 73 744 54
Turbo oil inlet pipe sub-assembly x Cylinder block for union bolt 36 367 27
for bolt 13 133 10
Turbocharger stay x Turbocharger sub-assembly and Cylinder block sub-assembly 24 245 18
Oil cooler tube bracket x Turbocharger stay 5.5 56 49 in.*lbf
PCV hose clamp x Cylinder head sub-assembly 10 102 7
INTERCOOLER
Part Tightened N*m kgf*cm ft.*lbf
Intercooler assembly x No. 3 air hose 6.0 61 53 in.*lbf
Intercooler assembly x No. 2 air hose 6.0 61 53 in.*lbf
Intercooler assembly x Intercooler support bracket 18 178 13
Upper radiator support x Body for bolt A 5.5 56 49 in.*lbf
for bolt B 13 127 9
Hood lock assembly x Upper radiator support 12 122 9
Radiator reserve tank assembly x Body 8.0 82 71 in.*lbf
Windshield washer jar assembly x Body 4.9 50 43 in.*lbf
No. 1 air inlet duct x Body 7.0 71 62 in.*lbf