STARTER (for 1.6 kW Type) DISASSEMBLY


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. B007WAU

      Remove the nut and disconnect the lead wire from the terminal C.

    2. B007W8T

      Remove the 2 nuts from the starter drive housing assembly while holding the magnet starter switch assembly.

    3. B007R88

      Pull the magnet starter switch assembly and, while lifting the front part of the magnet starter switch assembly, release the plunger hook from the starter pinion drive lever and remove the magnet starter switch assembly.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. B007QKI

      Using a T25 "TORX" socket wrench, remove the 2 through bolts.

    2. B007QBK

      Remove the starter yoke assembly and commutator end frame assembly from the starter drive housing assembly.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. B007V6U

      Remove the 2 screws from the starter commutator end frame assembly.

    2. B007OQH

      Remove the starter commutator end frame assembly from the starter yoke assembly.

      Note

      While holding down the lead wire, remove the starter commutator end frame assembly.

    3. B007PG3

      Disconnect the 4 brushes from the starter brush holder assembly.


      1. Using a screwdriver, hold back the spring.

      2. Disconnect the brush from the brush holder assembly.

    4. Remove the starter brush holder assembly.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. B007TVM

      Remove the starter armature assembly from the starter yoke assembly.

  5. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. B007U77

      Remove the starter armature plate from the starter yoke assembly or starter center bearing clutch sub-assembly.

    2. B007SFE

      Remove the 3 planetary gears from the starter center bearing clutch sub-assembly.

    3. B007VK3

      Remove the starter pinion drive lever, rubber plate and starter center bearing clutch sub-assembly from the starter drive housing assembly.