FRAME WIRE INSTALLATION

INSTALL WIRE HARNESS CLAMP BRACKET

Install wire harness clamp bracket D with the 2 nuts.

7.7 N*m

79 kgf*cm

68 in.*lbf

Install wire harness clamp bracket C with the 2 nuts.

7.7 N*m

79 kgf*cm

68 in.*lbf
Install wire harness clamp bracket B with the nut.

7.7 N*m

79 kgf*cm

68 in.*lbf
Install wire harness clamp bracket A with the nut.

7.7 N*m

79 kgf*cm

68 in.*lbf

*A	for AWD	*B	for 2WD

INSTALL NO. 5 FLOOR WIRE

CAUTION:

Be sure to wear insulated gloves.

for AWD:

Install the No. 5 floor wire with 4 new stud clamps.

*a	Stud Clamp	-	-

for 2WD:

Install the No. 5 floor wire with 2 new stud clamps.

*a	Stud Clamp	-	-

for AWD:

*1	No. 5 Floor Wire
*a	Arrow
*b	Matchmark
	Front of the Vehicle

Pass the through the cabin and secure it to the floor panel.

Note:

Install with the arrow aligned in the front direction of the vehicle.

Tip:

Align the matchmark with the position shown in the illustration.

Install the with the 2 nuts.

7.7 N*m

79 kgf*cm

68 in.*lbf

for 2WD:

*1	No. 5 Floor Wire
*a	Arrow
*b	Matchmark
	Front of the Vehicle

Pass the through the cabin and secure it to the floor panel.

Note:

Install with the arrow aligned in the front direction of the vehicle.

Tip:

Align the matchmark with the position shown in the illustration.

Install the with the nut.

7.7 N*m

79 kgf*cm

68 in.*lbf

for AWD:
Connect the (rear motor high-voltage cable side) with the 3 nuts.

Nut A

7.7 N*m

79 kgf*cm

68 in.*lbf

Nut B

15 N*m

153 kgf*cm

11 ft.*lbf
Install the with the nut and bolt.

Nut A

7.7 N*m

79 kgf*cm

68 in.*lbf

Bolt B

15 N*m

153 kgf*cm

11 ft.*lbf
Install the No. 5 floor wire with the nut.

7.7 N*m

79 kgf*cm

68 in.*lbf

*A	for AWD
*B	for 2WD

Secure the No. 5 floor wire with the 2 clamps.

Install the No. 5 floor wire with the bolt.

7.7 N*m

79 kgf*cm

68 in.*lbf
Install the No. 5 floor wire with the 2 clamps.

*A	for AWD
*B	for 2WD

Remove the bolt and connector cover assembly.

Click here

Install the bolt and clamp, and connect the No. 5 floor wire to the inverter with converter assembly.

8.0 N*m

82 kgf*cm

71 in.*lbf
Note:
- When connecting the No. 5 floor wire, do not damage the terminals, connector housing and inverter with converter assembly.
- Do not touch the connector rubber seal and terminal.
- Do not allow any foreign objects or water to enter the inverter with converter assembly.
Temporarily install the connector cover assembly with the bolt to prevent any foreign objects or water from entering the inverter with converter assembly.
Click here
for AWD:
Using a tool wrapped with electrical tape, secure the No. 5 floor wire (rear motor high-voltage cable side) to the inverter with converter assembly with the 3 bolts.

8.0 N*m

82 kgf*cm

71 in.*lbf
Note:
- Make sure that the terminal is installed securely.
- Make sure that the bolts are fully tightened.
for AWD:
Using an insulated tool, install the upper inverter cover (rear motor high-voltage cable side) with the 2 bolts.

8.0 N*m

82 kgf*cm

71 in.*lbf
Note:
- Do not touch the rubber seal of the upper inverter cover.
- Confirm that the rubber seal of the upper inverter cover is securely installed, then install the cover.
- Make sure that the interlock is fully engaged.
for AWD:
Secure the No. 5 floor wire (rear motor high-voltage cable side) to the air cleaner bracket with the clamp.
Attach the 2 claws and connect the wire harness with the nut.

8.4 N*m

86 kgf*cm

74 in.*lbf
Connect the 3 connectors.
Install the relay block cover.

INSTALL NO. 14 WIRING HARNESS PROTECTOR

*A	for AWD
*B	for 2WD

Install a new stud clamp and attach the clamp.

Install the No. 14 wiring harness protector with the nut.

15 N*m

153 kgf*cm

11 ft.*lbf

INSTALL NO. 13 WIRING HARNESS PROTECTOR

Install the No. 13 wiring harness protector with the clamp, nut and bolt.

15 N*m

153 kgf*cm

11 ft.*lbf

INSTALL NO. 1 FRONT LOWER FLOOR HEAT INSULATOR

Install the No. 1 front lower floor heat insulator with the 2 bolts and nut.

4.9 N*m

50 kgf*cm

43 in.*lbf

INSTALL FRONT EXHAUST PIPE ASSEMBLY

Click here

CONNECT HV BATTERY JUNCTION BLOCK ASSEMBLY

CAUTION:

Be sure to wear insulated gloves.

*a	No. 5 Floor Wire
*b	Ground Terminal

Using a tool wrapped with electrical tape, connect the 2 No. 5 floor wires (high-voltage cables) and ground terminal with the 3 nuts.

9.0 N*m

92 kgf*cm

80 in.*lbf

HIGH VOLTAGE CABLE CONNECTION CONDITION

CAUTION:

Wear insulated gloves and protective goggles.

Make sure that the wire harnesses are securely installed.

*1	No. 5 Floor Wire	*2	Hybrid Battery Junction Block Assembly

Note:

Make sure that the ends of the No. 5 floor wire are not crossed over each other.
Be sure to connect the No. 5 floor wires to the correct terminals.
The connectors should be connected securely.
Make sure that the nuts are fully tightened.

INSTALL NO. 2 HYBRID VEHICLE BATTERY SHIELD REINFORCEMENT

CAUTION:

Wear insulated gloves and use insulated tools.

*a	Press to Lock

Temporarily install bolt A and then using an insulated tool, install bolt B.

7.5 N*m

76 kgf*cm

66 in.*lbf

Using an insulated tool, secure the No. 2 hybrid vehicle battery shield reinforcement with the 7 bolts.

7.5 N*m

76 kgf*cm

66 in.*lbf
Install the No. 2 hybrid vehicle battery shield reinforcement, and press the 2 battery cover lock strikers to lock the cover.