DECK MOUNTING NO.4 BRACKET ASSEMBLY REPLACEMENT

A01KY5N
A01KXYN

Tech Tips


  • Use the same procedure for the RH and LH.

  • The procedure listed below is for the RH.


  1. REMOVAL

    Symbol Meaning
    A01KY1U Cut with Disc Sander etc.
    A01KXVMC01
    *A FRONT *B UPPER
    *C LH - -

  2. INSTALLATION

    Symbol Meaning
    A01KXZ1 Fillet Weld

    1. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    2. Make sure that proper welding can be performed by setting up the welding conditions as necessary before performing work.

    3. Before installing the upper body, confirm the alignment of the upper body and frame.

    4. To prevent heat deformation, weld the right and left side of each part before continuing to the next part.

      A01KXPJC01
      *A FRONT *B UPPER
      *C LH - -
      *1 BODY SUPPORT BRACKET NO.4 - -
      *a 56 mm (2.20 in.) *b 23 mm (0.91 in.)
      *c 82 mm (3.23 in.) *d 108 mm (4.25 in.)
      *e 5 +/- 5 mm (0.20 +/- 0.20 in.) *f 10 +/- 5 mm (0.39 +/- 0.20 in.)
      *g 15 +/- 5 mm (0.59 +/- 0.20 in.) *h R END

    5. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.