DESCRIPTION
The air conditioning harness assembly connects the air conditioning amplifier assembly and the servo motors. The air conditioning amplifier assembly supplies power and sends operation instructions to each servo motor through the air conditioning harness assembly. Each servo motor sends damper position information to the air conditioning amplifier assembly.
The No. 2 air conditioning harness assembly connects the air conditioning amplifier assembly and the servo motors. The air conditioning amplifier assembly supplies power and sends operation instructions to each servo motor through the No. 2 air conditioning harness assembly. Each servo motor sends damper position information to the air conditioning amplifier assembly.
| DTC No. | Detection Item | DTC Detection Condition | Trouble Area | Memory |
|---|---|---|---|---|
| B1497/97 | BUS IC Communication Malfunction | Error or open in communication line |
|
Memorized (10 sec. or more)*1 |
*1: The air conditioning amplifier assembly stores this DTC if the malfunction has occurred for the period of time indicated in the brackets.
*2: w/ Rear Air Conditioning System
WIRING DIAGRAM
FRONT AIR CONDITIONING SYSTEM
REAR AIR CONDITIONING SYSTEM (w/ Rear Air Conditioning System)
CAUTION / NOTICE / HINT
Note
Inspect the fuses for circuits related to this system before performing the following procedure.
PROCEDURE
CHECK HARNESS AND CONNECTOR (POWER SOURCE CIRCUIT)
Disconnect the J43 and J48* air conditioning amplifier assembly connector.
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
*: w/ Rear Air Conditioning System
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CONFIRM MODEL
Choose the model to be inspected.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| B |
|
PERFORM ACTIVE TEST USING GTS Click here |
| A |
|
PERFORM ACTIVE TEST USING GTS
Connect the J43 and J48* air conditioning amplifier assembly connector.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Air Conditioner / Active test.
Perform the Active Test according to the display on the GTS.
| Tester Display | Measurement Item | Control Range | Diagnostic Note |
|---|---|---|---|
| Air Mix Servo Targ Pulse(D) | No. 1 air conditioning radiator damper servo sub-assembly (driver side air mix) pulse | Min.: 128 Max.: 383 |
Operates between 165 to 257 pulses |
| Air Mix Servo Targ Pulse(P) | No. 1 air conditioning radiator damper servo sub-assembly (front passenger side air mix) pulse | Min.: 128 Max.: 383 |
Operates between 255 to 347 pulses |
| Air Outlet Servo Pulse (D) | No. 2 air conditioning radiator damper servo sub-assembly pulse | Min.: 128 Max.: 383 |
Operates between 164 to 256 pulses |
| Air Inlet Damper Targ Pulse | No. 1 blower damper servo sub-assembly pulse | Min.: 128 Max.: 383 |
Operates between 220 to 256 pulses |
| Rear Air Mix Servo Targ Pulse | Rear No. 2 cooling unit damper servo sub-assembly pulse | Min.: 128 Max.: 383 |
Operates between 254 to 299 pulses* |
| Air Outlet Servo Pulse (P) | No. 1 air conditioning radiator damper servo sub-assembly (front passenger side mode) pulse | Min.: 128 Max.: 383 |
Operates between 256 to 348 pulses |
| A/O Servo Pulse(F&R D) | Rear No. 1 cooling unit damper servo sub-assembly pulse | Min.: 128 Max.: 383 |
Operates between 200 to 275 pulses* |
| A/O Servo Pulse(Rr D) | No. 3 air conditioning radiator damper servo sub-assembly pulse | Min.: 128 Max.: 383 |
Operates between 158 to 260 pulses |
| Tester Display |
|---|
| Air Mix Servo Targ Pulse(D) |
| Tester Display |
|---|
| Air Mix Servo Targ Pulse(P) |
| Tester Display |
|---|
| Air Outlet Servo Pulse (D) |
| Tester Display |
|---|
| Air Inlet Damper Targ Pulse |
| Tester Display |
|---|
| Rear Air Mix Servo Targ Pulse |
| Tester Display |
|---|
| Air Outlet Servo Pulse (P) |
| Tester Display |
|---|
| A/O Servo Pulse(F&R D) |
| Tester Display |
|---|
| A/O Servo Pulse(Rr D) |
*: w/ Rear Air Conditioning System
| OK |
|---|
| Arm of the damper servo motor selected in the Active Test operates smoothly. |
According to the test result, proceed to the next step.
| Result | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
|
| A |
|
REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY Click here |
| C |
|
GO TO STEP 17 Click here |
| D |
|
GO TO STEP 20 Click here |
| B |
|
SYSTEM CHECK
According to the test result, proceed to the next step.
| Result | ||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| B |
|
REPLACE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY Click here |
| C |
|
REPLACE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY Click here |
| D |
|
REPLACE NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY Click here |
| E |
|
REPLACE REAR NO. 1 COOLING UNIT DAMPER SERVO SUB-ASSEMBLY Click here |
| F |
|
REPLACE REAR NO. 2 COOLING UNIT DAMPER SERVO SUB-ASSEMBLY Click here |
| A |
|
REPLACE NO. 1 BLOWER DAMPER SERVO SUB-ASSEMBLY
Replace the No. 1 blower damper servo sub-assembly.
Tech Tips
Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or known good one and check that the condition returns to normal.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Air Conditioner / Trouble Codes.
Check for DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| A |
|
END (NO. 1 BLOWER DAMPER SERVO SUB-ASSEMBLY WAS DEFECTIVE) |
| B |
|
REPLACE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY
Replace the No. 1 air conditioning radiator damper servo sub-assembly.
Tech Tips
Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or known good one and check that the condition returns to normal.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Air Conditioner / Trouble Codes.
Check for DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| A |
|
END (NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY WAS DEFECTIVE) |
| B |
|
GO TO STEP 17 Click here |
REPLACE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY
Replace the No. 2 air conditioning radiator damper servo sub-assembly.
Tech Tips
Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or known good one and check that the condition returns to normal.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Air Conditioner / Trouble Codes.
Check for DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| A |
|
END (NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY WAS DEFECTIVE) |
| B |
|
GO TO STEP 17 Click here |
REPLACE NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY
Replace the No. 3 air conditioning radiator damper servo sub-assembly.
Tech Tips
Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or known good one and check that the condition returns to normal.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Air Conditioner / Trouble Codes.
Check for DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| A |
|
END (NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY WAS DEFECTIVE) |
| B |
|
GO TO STEP 17 Click here |
REPLACE REAR NO. 1 COOLING UNIT DAMPER SERVO SUB-ASSEMBLY
Replace the rear No. 1 cooling unit damper servo sub-assembly.
Tech Tips
Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or known good one and check that the condition returns to normal.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Air Conditioner / Trouble Codes.
Check for DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| A |
|
END (REAR NO. 1 COOLING UNIT DAMPER SERVO SUB-ASSEMBLY WAS DEFECTIVE) |
| B |
|
GO TO STEP 20 Click here |
REPLACE REAR NO. 2 COOLING UNIT DAMPER SERVO SUB-ASSEMBLY
Replace the rear No. 2 cooling unit damper servo sub-assembly.
Tech Tips
Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or known good one and check that the condition returns to normal.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Air Conditioner / Trouble Codes.
Check for DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| A |
|
END (REAR NO. 2 COOLING UNIT DAMPER SERVO SUB-ASSEMBLY WAS DEFECTIVE) |
| B |
|
GO TO STEP 20 Click here |
PERFORM ACTIVE TEST USING GTS
Connect the J43 and J48* air conditioning amplifier assembly connector.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Air Conditioner / Active test.
Perform the Active Test according to the display on the GTS.
| Tester Display | Measurement Item | Control Range | Diagnostic Note |
|---|---|---|---|
| Air Mix Servo Targ Pulse(D) | No. 1 air conditioning radiator damper servo sub-assembly (driver side air mix) pulse | Min.: 128 Max.: 383 |
Operates between 255 to 347 pulses |
| Air Mix Servo Targ Pulse(P) | No. 1 air conditioning radiator damper servo sub-assembly (front passenger side air mix) pulse | Min.: 128 Max.: 383 |
Operates between 165 to 257 pulses |
| Air Outlet Servo Pulse (D) | No. 1 air conditioning radiator damper servo sub-assembly (driver side mode) pulse | Min.: 128 Max.: 383 |
Operates between 256 to 348 pulses |
| Air Inlet Damper Targ Pulse | No. 1 blower damper servo sub-assembly pulse | Min.: 128 Max.: 383 |
Operates between 220 to 256 pulses |
| Rear Air Mix Servo Targ Pulse | Rear No. 2 cooling unit damper servo sub-assembly pulse | Min.: 128 Max.: 383 |
Operates between 254 to 299 pulses* |
| Air Outlet Servo Pulse (P) | No. 2 air conditioning radiator damper servo sub-assembly pulse | Min.: 128 Max.: 383 |
Operates between 164 to 278 pulses |
| A/O Servo Pulse(F&R D) | Rear No. 1 cooling unit damper servo sub-assembly pulse | Min.: 128 Max.: 383 |
Operates between 200 to 275 pulses* |
| A/O Servo Pulse(Rr D) | No. 3 air conditioning radiator damper servo sub-assembly pulse | Min.: 128 Max.: 383 |
Operates between 158 to 260 pulses |
| Tester Display |
|---|
| Air Mix Servo Targ Pulse(D) |
| Tester Display |
|---|
| Air Mix Servo Targ Pulse(P) |
| Tester Display |
|---|
| Air Outlet Servo Pulse (D) |
| Tester Display |
|---|
| Air Inlet Damper Targ Pulse |
| Tester Display |
|---|
| Rear Air Mix Servo Targ Pulse |
| Tester Display |
|---|
| Air Outlet Servo Pulse (P) |
| Tester Display |
|---|
| A/O Servo Pulse(F&R D) |
| Tester Display |
|---|
| A/O Servo Pulse(Rr D) |
*: w/ Rear Air Conditioning System
| OK |
|---|
| Arm of the damper servo motor selected in the Active Test operates smoothly. |
According to the test result, proceed to the next step.
| Result | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
|
| A |
|
REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY Click here |
| C |
|
GO TO STEP 17 Click here |
| D |
|
GO TO STEP 20 Click here |
| B |
|
SYSTEM CHECK
According to the test result, proceed to the next step.
| Result | ||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| B |
|
REPLACE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY Click here |
| C |
|
REPLACE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY Click here |
| D |
|
REPLACE NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY Click here |
| E |
|
REPLACE REAR NO. 1 COOLING UNIT DAMPER SERVO SUB-ASSEMBLY Click here |
| F |
|
REPLACE REAR NO. 2 COOLING UNIT DAMPER SERVO SUB-ASSEMBLY Click here |
| A |
|
REPLACE NO. 1 BLOWER DAMPER SERVO SUB-ASSEMBLY
Replace the No. 1 blower damper servo sub-assembly.
Tech Tips
Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or known good one and check that the condition returns to normal.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Air Conditioner / Trouble Codes.
Check for DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| A |
|
END (NO. 1 BLOWER DAMPER SERVO SUB-ASSEMBLY WAS DEFECTIVE) |
| B |
|
REPLACE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY
Replace the No. 1 air conditioning radiator damper servo sub-assembly.
Tech Tips
Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or known good one and check that the condition returns to normal.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Air Conditioner / Trouble Codes.
Check for DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| A |
|
END (NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY WAS DEFECTIVE) |
| B |
|
GO TO STEP 17 Click here |
REPLACE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY
Replace the No. 2 air conditioning radiator damper servo sub-assembly.
Tech Tips
Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or known good one and check that the condition returns to normal.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Air Conditioner / Trouble Codes.
Check for DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| A |
|
END (NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY WAS DEFECTIVE) |
| B |
|
GO TO STEP 17 Click here |
REPLACE NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY
Replace the No. 3 air conditioning radiator damper servo sub-assembly.
Tech Tips
Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or known good one and check that the condition returns to normal.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Air Conditioner / Trouble Codes.
Check for DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| A |
|
END (NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY WAS DEFECTIVE) |
| B |
|
REPLACE AIR CONDITIONING HARNESS ASSEMBLY
Replace the air conditioning harness assembly.
Tech Tips
Since the air conditioning harness assembly cannot be inspected while it is removed from the vehicle, replace the air conditioning harness assembly with a new or known good one and check that the condition returns to normal.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Air Conditioner / Trouble Codes.
Check for DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| A |
|
END (AIR CONDITIONING HARNESS ASSEMBLY WAS DEFECTIVE) |
| B |
|
REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY Click here |
REPLACE REAR NO. 1 COOLING UNIT DAMPER SERVO SUB-ASSEMBLY
Replace the rear No. 1 cooling unit damper servo sub-assembly.
Tech Tips
Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or known good one and check that the condition returns to normal.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Air Conditioner / Trouble Codes.
Check for DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| A |
|
END (REAR NO. 1 COOLING UNIT DAMPER SERVO SUB-ASSEMBLY WAS DEFECTIVE) |
| B |
|
GO TO STEP 20 Click here |
REPLACE REAR NO. 2 COOLING UNIT DAMPER SERVO SUB-ASSEMBLY
Replace the rear No. 2 cooling unit damper servo sub-assembly.
Tech Tips
Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or known good one and check that the condition returns to normal.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Air Conditioner / Trouble Codes.
Check for DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| A |
|
END (REAR NO. 2 COOLING UNIT DAMPER SERVO SUB-ASSEMBLY WAS DEFECTIVE) |
| B |
|
REPLACE NO. 2 AIR CONDITIONING HARNESS ASSEMBLY
Replace the air conditioning harness assembly.
Tech Tips
Since the air conditioning harness assembly cannot be inspected while it is removed from the vehicle, replace the air conditioning harness assembly with a new or known good one and check that the condition returns to normal.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Air Conditioner / Trouble Codes.
Check for DTCs.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| A |
|
END (NO. 2 AIR CONDITIONING HARNESS ASSEMBLY WAS DEFECTIVE) |
| B |
|
REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY Click here |