FRONT BRAKE REMOVAL

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

PROCEDURE

  1. REMOVE FRONT WHEEL

  2. DRAIN BRAKE FLUID

    Note:

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  3. DISCONNECT FRONT FLEXIBLE HOSE

    1. C153618

      Remove the union bolt and gasket, and disconnect the front flexible hose from the disc brake cylinder assembly.

  4. REMOVE DISC BRAKE CYLINDER ASSEMBLY

    1. C199483

      Remove the 2 bolts and disc brake cylinder assembly.

  5. REMOVE FRONT DISC BRAKE PAD

    1. C203993

      Remove the 2 disc brake pads from the disc brake cylinder mounting.

  6. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE

    1. C199485

      Remove the 2 disc brake pad support plates LH and 2 disc brake pad support plates RH from the front disc brake cylinder mounting.

  7. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN

    1. C199486

      Remove the 2 front disc brake cylinder slide pins from the disc brake cylinder mounting.

  8. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSH

    1. C199487

      Using a screwdriver, remove the front disc brake cylinder slide bush from the front disc brake cylinder slide pin.

      Tip:

      Tape the screwdriver tip before use.

      Note:

      Do not damage the front disc brake cylinder slide pin.

  9. REMOVE FRONT DISC BRAKE BUSH DUST BOOT

    1. C199488

      Remove the 2 front disc brake bush dust boots from the disc brake cylinder mounting.

  10. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING

    1. C199489

      Remove the 2 bolts and front disc brake cylinder mounting from the steering knuckle.

  11. REMOVE FRONT DISC

    1. U122892E01

      Put matchmarks on the disc and axle hub, and remove the front disc.

      Table 1. Text in Illustration

      *1

      Matchmark