OIL COOLER REMOVAL

PROCEDURE

  1. REMOVE REAR ENGINE UNDER COVER ASSEMBLY

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  2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  3. REMOVE FRONT FENDER APRON SEAL RH

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  4. REMOVE FRONT NO. 1 FENDER APRON TO FRAME SEAL RH

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  5. REMOVE FRONT BUMPER COVER (w/ Air Cooled Transmission Oil Cooler)

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  6. DRAIN ENGINE COOLANT

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  7. REMOVE FRONT EXHAUST PIPE ASSEMBLY

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  8. REMOVE NO. 2 OIL COOLER INLET HOSE AND NO. 2 OIL COOLER OUTLET HOSE

    1. C220050

      Slide the clips and disconnect the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose from the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.

      Note:

      When disconnecting the hoses from the tubes, support the tube by hand and be careful to prevent the tube from being deformed.

    2. Slide the clips and remove the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose from the transmission oil thermostat.

  9. REMOVE TRANSMISSION OIL COOLER ASSEMBLY

    1. C220525

      Slide the clips and disconnect the 2 water by-pass hoses from the transmission oil cooler assembly.

      Note:

      Use a container to catch any coolant which flows out of the water by-pass hoses.

    2. C220051

      Slide the clips and disconnect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose from each oil cooler tube union.

    3. Slide the clips and remove the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose from the transmission oil thermostat.

    4. Remove the 3 bolts and transmission oil cooler assembly with transmission oil thermostat.

    5. C293387

      Remove the 3 bolts and transmission oil cooler assembly from the transmission oil thermostat.

    6. Remove the 2 O-rings from the grooves of the transmission oil cooler assembly.

  10. REMOVE NO. 3 OIL COOLER INLET HOSE AND NO. 3 OIL COOLER OUTLET HOSE

    C220053

    1. Slide the clips and disconnect the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose from the No. 2 oil cooler tube.

    2. Slide the clips and remove the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose from the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.

      Note:

      When disconnecting the hoses from the tubes, support the tube by hand and be careful to prevent the tube from being deformed.

  11. REMOVE NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE

    1. C292582

      Remove the 2 bolts and No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube from the engine assembly.

    2. Remove the 2 bolts to open the 2 No. 2 flexible hose clamps and remove the 2 No. 2 flexible hose clamps from the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.

  12. REMOVE OIL COOLER ACCESSORY ASSEMBLY (w/o Air Cooled Transmission Oil Cooler)

    1. C220055

      Slide the clips and disconnect the 2 oil cooler hoses from the No. 2 oil cooler tube sub-assembly.

      Note:

      When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    2. Slide the clips and disconnect the 2 oil cooler hoses from the radiator and remove the oil cooler accessory assembly.

  13. REMOVE NO. 4 OIL COOLER INLET HOSE AND NO. 4 OIL COOLER OUTLET HOSE (w/ Air Cooled Transmission Oil Cooler)

    1. C220057

      Slide the clips and disconnect the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose from the No. 2 oil cooler tube sub-assembly.

    2. Slide the clips and remove the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose from the radiator and No. 3 oil cooler tube sub-assembly.

  14. REMOVE NO. 6 OIL COOLER OUTLET HOSE (w/ Air Cooled Transmission Oil Cooler)

    1. C220526

      Slide the clips and disconnect the No. 6 oil cooler outlet hose from the radiator and No. 3 oil cooler tube sub-assembly and remove it.

      Note:

      When disconnecting the hose from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

  15. REMOVE NO. 2 OIL COOLER TUBE SUB-ASSEMBLY

    1. C220056

      Remove the 2 bolts and No. 2 oil cooler tube sub-assembly.

  16. REMOVE NO. 5 OIL COOLER INLET HOSE AND NO. 5 OIL COOLER OUTLET HOSE (w/ Air Cooled Transmission Oil Cooler)

    1. C213758

      Slide the clips and disconnect the No. 5 oil cooler inlet hose and No. 5 oil cooler outlet hose from the No. 3 oil cooler tube sub-assembly.

      Note:

      When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    2. Slide the clips and remove the No. 5 oil cooler inlet hose and No. 5 oil cooler outlet hose from the oil cooler assembly.

  17. REMOVE NO. 3 OIL COOLER TUBE SUB-ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)

    1. C213760

      Remove the bolt and No. 3 oil cooler tube sub-assembly.

  18. REMOVE OIL COOLER ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)

    1. C213430

      Remove the 3 bolts.

    2. Detach the 2 claws and remove the oil cooler assembly.

    3. C213759

      Remove the 2 bolts and 2 oil cooler brackets.