FRONT LOWER SUSPENSION ARM INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. TEMPORARILY INSTALL FRONT NO. 1 LOWER SUSPENSION ARM SUB-ASSEMBLY LH

   1. Position the front suspension crossmember on a level surface.

   2. 

      Temporarily install the front lower suspension arm LH to the front suspension crossmember with the 2 bolts and nut.

      Note:

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut fixed in place.

2. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

   

   1. Support the front suspension crossmember with a transmission jack.

   2. Install the front suspension crossmember with the 4 bolts and 2 nuts, and tighten the bolts and nuts in several steps while alternately inserting SST into the left and right reference holes of the front suspension crossmember.

      

      09670-00020

      for bolt A

      137 N*m

      1397 kgf*cm

      101 ft.*lbf

      for bolt B

      95 N*m

      969 kgf*cm

      70 ft.*lbf

      for nut

      95 N*m

      969 kgf*cm

      70 ft.*lbf

   3. 

      Attach the 2 clamps and claw to connect the oxygen sensor wire to the front suspension crossmember.

3. INSTALL FRONT SUSPENSION MEMBER REAR BRACE LH

   1. 

      Install the rear brace with the 3 bolts.

      for bolt A

      137 N*m

      1397 kgf*cm

      101 ft.*lbf

      for bolt B

      93 N*m

      948 kgf*cm

      69 ft.*lbf

4. INSTALL FRONT SUSPENSION MEMBER REAR BRACE RH

   Tip:

   Perform the same procedure as for the LH side.

5. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH

   1. 

      Install the reinforcement with the 4 bolts.

      99 N*m

      1010 kgf*cm

      73 ft.*lbf

      Note:

      Tighten the bolts in the order of C, B, D and A.

6. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH

   1. 

      Install the reinforcement with the 4 bolts.

      99 N*m

      1010 kgf*cm

      73 ft.*lbf

      Note:

      Tighten the bolts in the order of C, B, D and A.

7. INSTALL FRONT LOWER ENGINE MOUNTING BRACKET REINFORCEMENT

   Click here

8. CONNECT FRONT NO. 1 LOWER SUSPENSION ARM SUB-ASSEMBLY LH

   Click here

9. CONNECT FRONT NO. 1 LOWER SUSPENSION ARM SUB-ASSEMBLY RH

   Tip:

   Perform the same procedure as the LH side.

10. CONNECT TIE ROD END SUB-ASSEMBLY LH

    Click hereClick here

11. CONNECT TIE ROD END SUB-ASSEMBLY RH

    Tip:

    Perform the same procedure as for the LH side.

12. CONNECT FRONT STABILIZER LINK ASSEMBLY LH

    1. 

       Connect the front stabilizer link to the front stabilizer bar with the nut.

       74 N*m

       755 kgf*cm

       55 ft.*lbf

       Tip:

       If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud bolt.

13. CONNECT FRONT STABILIZER LINK ASSEMBLY RH

    Tip:

    Perform the same procedure as for the LH side.

14. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

    Click hereClick here

15. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

    Click here

16. INSTALL COLUMN HOLE COVER SILENCER SHEET

    Click here

17. INSTALL NO. 2 ENGINE UNDER COVER

    Click here

18. INSTALL REAR ENGINE UNDER COVER LH

    1. Install the under cover with the 5 clips.

19. INSTALL REAR ENGINE UNDER COVER RH

    Tip:

    Perform the same procedure as for the LH side.

20. INSTALL FRONT WHEELS

    103 N*m

    1050 kgf*cm

    76 ft.*lbf

21. STABILIZE SUSPENSION

    1. Lower the vehicle.

    2. Bounce the vehicle up and down at the corners several times to stabilize the suspension.

22. INSTALL CENTER NO. 4 ENGINE UNDER COVER

    Click here

23. INSTALL NO. 1 ENGINE UNDER COVER (for 1ZR-FAE, 2ZR-FAE)

    Click here

24. INSTALL NO. 1 ENGINE UNDER COVER (for 1WW)

    Click here

25. TIGHTEN FRONT NO. 1 LOWER SUSPENSION ARM SUB-ASSEMBLY LH

    1. 

       Using SST, tighten bolt A.

       09961-01270

       without SST

       233 N*m

       2376 kgf*cm

       172 ft.*lbf

       with SST

       172 N*m

       1755 kgf*cm

       127 ft.*lbf

       Note:

       • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut fixed in place.

       • Use a torque wrench with a fulcrum length of 425 mm (1.39 ft.).

       • This torque value is effective when SST is parallel to the torque wrench.

       • The final torque must be applied under standard vehicle height conditions.

    2. Tighten bolt B.

       214 N*m

       2182 kgf*cm

       158 ft.*lbf

26. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    1. Inspect and adjust the front wheel alignment (Click here).

27. ADJUST HEADLIGHT ASSEMBLY

    1. for Halogen Headlight:

       Adjust the headlight assembly (Click here).

    2. for HID Headlight:

       Adjust the headlight assembly (Click here).