HEADLIGHT ASSEMBLY DISASSEMBLY

PROCEDURE

1. REMOVE NO. 1 HEADLIGHT BULB

   
   

   1. 

      Turn the No. 1 headlight bulb in the direction indicated by the arrow shown in the illustration, and remove it.

      Note

      Do not touch the bulb glass.

2. REMOVE NO. 2 HEADLIGHT BULB (for Halogen Headlight)

   
   

   1. 

      Turn the No. 2 headlight bulb in the direction indicated by the arrow shown in the illustration, and remove it.

      Note

      Do not touch the bulb glass.

3. REMOVE HEADLIGHT SOCKET COVER

   
   

   1. for Halogen Headlight:

      
      

      1. Remove the 2 headlight socket covers.

   2. for LED Headlight:

      
      

      1. Remove the headlight socket cover.

4. REMOVE CLEARANCE LIGHT BULB

   
   

   1. 

      Turn the headlight cord with the clearance light bulb in the direction indicated by the arrow shown in the illustration, and disconnect them as a unit.

   2. Remove the clearance light bulb from the headlight cord.

5. REMOVE HEADLIGHT CORD (for Halogen Headlight)

   
   

   1. 

      Disengage the clamp and remove the headlight cord.

6. REMOVE HEADLIGHT LEVELING MOTOR

   
   
   1. 

      Text in Illustration

      *1	Aiming Screw

      Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (1) shown in the illustration.

      Tech Tips

      
      

      • Turn the aiming screw until the headlight leveling motor can be moved in the direction indicated by the arrow (2) shown in the illustration.

      • Make sure to remember the number of aiming screw rotations.

   2. Turn the headlight leveling motor in the direction indicated by the arrow (2) shown in the illustration to release it.

      Tech Tips

      When removing the headlight leveling motor of the headlight assembly RH, turn the headlight leveling motor in the opposite direction indicated by the arrow (2) shown in the illustration.

   3. 

      Text in Illustration

      *1	Aiming Screw

      Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (3) shown in the illustration to disengage the shaft.

      Tech Tips

      Make sure to remember the number of aiming screw rotations.

   4. Pull out the headlight leveling motor in the direction indicated by the arrow (4) shown in the illustration to remove it.

7. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING

   
   

   1. Remove the headlight leveling motor base packing.

      Note

      After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.

8. REMOVE HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY (for LED Headlight)

   
   

   1. 

      Remove the 4 screws and disconnect the headlight light control ECU sub-assembly from the headlight unit.

   2. 

      Disconnect the 2 connectors and remove the headlight light control ECU sub-assembly.

9. REMOVE HEADLIGHT GASKET (for LED Headlight)

   
   

   1. Remove the headlight gasket.

      Note

      After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.