INTAKE MANIFOLD REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during intake manifold removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link

  • Replacement of throttle body assembly

  • Cleaning the deposits from the throttle body assembly

  • Replacement of EGR valve assembly

  • Gas leak from exhaust system is repaired

 Inspection After Repair

  • Poor idle, etc.

  • Engine start function, etc.

Click here (w/ Canister Pump Module)

Click here (w/o Canister Pump Module)

Note

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here

PROCEDURE


  1. REMOVE COOL AIR INTAKE DUCT SEAL

    Click here

  2. REMOVE INLET AIR CLEANER ASSEMBLY

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  3. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  4. REMOVE EGR VALVE ASSEMBLY

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  5. REMOVE E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR)

    Click here

  6. DISCONNECT ENGINE WIRE


    1. B0085JR

      Remove the bolt.

    2. Disengage the wire harness clamp and disconnect the engine wire.

  7. REMOVE NO. 2 WATER BY-PASS PIPE


    1. B0085YNN01

      Using an 8 mm socket wrench, remove the 2 bolts (A) and separate the No. 2 water by-pass pipe from the intake manifold.

    2. Remove the bolt (B) and No. 2 water by-pass pipe from the cylinder block sub-assembly.

  8. DISCONNECT NO. 3 WATER BY-PASS PIPE


    1. B0089JX

      Slide the clip and disconnect the No. 5 water by-pass hose from the No. 3 water by-pass pipe.

    2. Using an 8 mm socket wrench, remove the bolt and disconnect the No. 3 water by-pass pipe from the intake manifold.

  9. DISCONNECT NO. 2 FUEL VAPOR FEED HOSE


    1. B00860C

      Disconnect the No. 2 fuel vapor feed hose from the intake manifold.

  10. REMOVE INTAKE MANIFOLD


    1. B00892G

      Remove the 5 bolts and intake manifold from the cylinder head sub-assembly.

  11. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET


    1. B0088NL

      Remove the No. 1 intake manifold to head gasket from the intake manifold.

  12. REMOVE NO. 1 ENGINE COVER


    1. B0084GI

      Remove the clip and No. 1 engine cover.

  13. REMOVE VACUUM HOSE


    1. B00852K

      Remove the vacuum hose from the intake manifold.