REAR CRANKSHAFT OIL SEAL INSTALLATION

PROCEDURE

  1. INSTALL REAR ENGINE OIL SEAL

    1. Apply MP grease to the lip of a new rear engine oil seal.

      Note:

      Keep the lip free from foreign matter.

    2. A351487C02

      *a

      Tap in Depth

      Using SST and a hammer, tap in the rear engine oil seal.

      09223-15030

      09950-70010

      09951-07100

      Tip:

      Rear engine oil seal tap in depth: - 0.9 to 0.9 mm (- 0.0354 to 0.0354 in.)

  2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for CVT)

    1. Using SST, hold the crankshaft pulley.

      09213-70011

      09213-70020

      09330-00021

    2. Clean the 8 bolts and 8 bolt holes.

    3. A351488C02

      *1

      Front Drive Plate Spacer (Reversible)

      *2

      Rear Drive Plate Spacer

      *3

      Drive Plate and Ring Gear Sub-assembly

      V100135

      Engine Side

      V100136

      Transaxle Side

      Install the front drive plate spacer.

      Tip:

      Align the pin of the front drive plate spacer with the pin hole of the crankshaft.

    4. Install the drive plate and ring gear sub-assembly and rear drive plate spacer to the crankshaft.

    5. A192239C18

      *a

      Adhesive

      Apply adhesive to 2 or 3 threads at the end of each of the 8 bolts.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    6. A351485N01

      Install and uniformly tighten the 8 bolts in several steps in the sequence shown in the illustration.

      88 N*m

      897 kgf*cm

      65 ft.*lbf

      Note:

      Do not start the engine for at least 1 hour after installing the drive plate and ring gear sub-assembly.

  3. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)

    1. Using SST, hold the crankshaft pulley.

      09213-70011

      09213-70020

      09330-00021

    2. Clean the 8 bolts and 8 bolt holes.

    3. A192239C18

      *a

      Adhesive

      Apply adhesive to 2 or 3 threads at the end of each of the 8 bolts.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    4. A357245N01

      Install and uniformly tighten the 8 bolts in several steps in the sequence shown in the illustration.

      49 N*m

      500 kgf*cm

      36 ft.*lbf

      Note:

      Do not start the engine for at least 1 hour after installing the flywheel sub-assembly.

    5. A238927C01
      V100155

      Paint Mark

      Mark each bolt head with paint as shown in the illustration.

    6. Tighten the 8 bolts by 90° in the same order.

    7. Check that the paint marks are now at a 90° angle.

    8. Check that the crankshaft turns smoothly.

  4. INSTALL CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY (for CVT)

  5. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)