MANUAL TRANSMISSION ASSEMBLY REMOVAL

DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
DRAIN MANUAL TRANSMISSION OIL
1. Remove the filler plug and gasket.
2. Remove the drain plug and gasket, and drain the oil.
3. Install the drain plug with a new gasket.
  
  Torque:
  
  37 N*m { 377 kgf*cm, 27 ft.*lbf }
REMOVE EXHAUST PIPE ASSEMBLY FRONT NO.2 (for Long Wheelbase)
1. Remove the 4 bolts, 2 compression springs.
2. Disconnect the exhaust pipe support, and remove the exhaust pipe assembly front No.2 and 2 gaskets.
REMOVE EXHAUST PIPE ASSEMBLY FRONT NO.2 (for Super Long Wheelbase)
1. Remove the 4 bolts, 2 nuts, 2 compression springs.
2. Disconnect the exhaust pipe support, and remove the exhaust pipe assembly front No.2 and 2 gaskets.
REMOVE PROPELLER SHAFT ASSEMBLY (for Long Wheelbase)
1. Put matchmarks on both flanges.
2. Remove the 4 nuts, bolts and washers.
  
  Tech Tips
  
  If the flange connection is hard to separate, temporarily tighten one nut only and evenly tap the flange with a brass bar and hammer to separate the propeller shaft assembly from the differential companion flange.
3. Remove the propeller shaft assembly.
4. Insert SST in the transmission to prevent oil leakage.
  
  Note
  
  Do not damage the oil seal.
  1. Use the following SST for the automatic transmission
    
    SST
    
    09325-40010
  2. Use the following SST for the manual transmission
    
    SST
    
    09325-20010
REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for Super Long Wheelbase)
1. Put matchmarks on both flanges.
2. Remove the 4 nuts, bolts and washers.
  
  Tech Tips
  
  If the flange connection is hard to separate, temporarily tighten one nut only and evenly tap the flange with a brass bar and hammer to separate the propeller with center bearing shaft assembly from the differential companion flange.
3. Remove the 2 bolts and center support bearing assembly No.1.
4. Remove the propeller with center bearing shaft assembly.
5. Insert SST in the transmission to prevent oil leakage.
  
  Note
  
  Do not damage the oil seal.
  1. Use the following SST for the automatic transmission.
    
    SST
    
    09325-40010
  2. Use the following SST for the manual transmission.
    
    SST
    
    09325-20010
SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY
1. Put matchmarks on the control cable assembly and the outer lever.
2. Remove the 2 nuts and separate the transmission control cable from the outer lever.
3. Using a screwdriver, disengage the claws of the 2 clips.
4. Remove the transmission control cable and 2 clips from the transmission control cable bracket No.1.
DISCONNECT WIRE HARNESS
1. Disconnect the 2 connectors and clamp.
SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY
1. Remove the 2 bolts and separate the clutch release cylinder.
REMOVE STARTER ASSEMBLY (for 2.2 kW Type)
1. Disconnect the starter connector.
2. Remove the terminal cap.
3. Remove the nut, and disconnect the 30 terminal.
4. Remove the nut, 2 bolts, and stay.
5. Remove the nut 2 bolts, and starter assembly.
REMOVE STARTER ASSEMBLY (for 2.7 kW Type)
1. Disconnect the starter connector.
2. Remove the terminal cap.
3. Remove the nut, and disconnect the 30 terminal.
4. Remove the nut and, 2 bolts, stay and starter assembly.
REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY
1. Support the manual transmission unit with a transmission jack.
2. Remove the bolt, nut, and 2 washers, and separate the transmission unit from the frame.
3. Remove the 8 bolts and manual transmission unit.
REMOVE REAR ENGINE MOUNTING INSULATOR ASSEMBLY
1. Remove the 4 bolts and rear engine mounting insulator assembly.
REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1
1. Remove the 2 bolts and transmission control cable bracket No.1.