EXTENSION HOUSING OIL SEAL REPLACEMENT


  1. DRAIN TRANSFER OIL

  2. REMOVE LOWER TRANSFER CASE PROTECTOR


    1. A01DWB4

      Remove the 4 bolts and protector.

  3. REMOVE REAR PROPELLER SHAFT ASSEMBLY


    1. TMT made:

      Remove the rear propeller shaft Click here.

    2. TSAM made:

      Remove the rear propeller shaft Click here.

  4. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY


    1. Remove the companion flange (rear) in the same way as the companion flange (front).

      SST
      09330-00021
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04010, 09955-04051, 09957-04010, 09958-04011 )

  5. REMOVE TRANSFER EXTENSION HOUSING OIL SEAL


    1. A01DWD0E01

      Using SST, tap out the oil seal.

      SST
      09308-00010

      Note

      Be careful not to damage the oil seal and extension housing contact surface.

  6. INSTALL TRANSFER EXTENSION HOUSING OIL SEAL


    1. Coat the lip of a new oil seal with MP grease.

    2. A01DZOSE01

      Using SST and a hammer, tap in the oil seal until its surface is flush with the housing upper surface.

      SST
      09316-60011   ( 09316-00011 )

  7. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY


    1. Apply gear oil to the connecting areas of the companion flange and output shaft.

    2. Using SST, install the companion flange (rear) in the same way as the companion flange (front).

      SST
      09330-00021
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04010, 09955-04051, 09957-04010, 09958-04011 )
      Torque:
      118 N*m  { 1,203 kgf*cm, 87 ft.*lbf }

  8. INSTALL REAR PROPELLER SHAFT ASSEMBLY


    1. TMT made:

      Install the rear propeller shaft Click here.

    2. TSAM made:

      Install the rear propeller shaft Click here.

  9. INSTALL LOWER TRANSFER CASE PROTECTOR


    1. A01DWB4

      Install the protector with the 4 bolts.

      Torque:
      18 N*m  { 183 kgf*cm, 13 ft.*lbf }

  10. ADD TRANSFER OIL


    1. Remove the case plug (for filler) and gasket.

    2. Pour oil so that the oil level is between 0 to 5.0 mm (0 to 0.197 in.) from the bottom lip of the case plug (for filler) hole.

      Note


      • When adding oil, pour it slowly.

      • Add oil a little at a time, waiting several minutes between each addition of oil.

    3. Wait approximately 5 minutes and check that the oil level has not changed.

    4. Install a new gasket and the case plug (for filler).

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }