COOLER EXPANSION VALVE INSTALLATION

PROCEDURE

  1. INSTALL COOLER EXPANSION VALVE

    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the cooler expansion valve.

      Refrigerant

      Compressor Oil

      HFC-134a (R134a)

      ND-OIL 8 or equivalent

      HFO-1234yf (R1234yf)

      ND-OIL 12 or equivalent

    2. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

    3. Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      3.5 N*m

      36 kgf*cm

      31 in.*lbf

  2. INSTALL COOLER CAP (w/o Cooler System)

    Click here

  3. CONNECT AIR CONDITIONER TUBE ASSEMBLY (w/ Cooler System)

    w/o Sub-cool Accelerator:

    Click here

  4. CONNECT SUCTION PIPE SUB-ASSEMBLY (w/ Cooler System)

    1. w/o Sub-cool Accelerator:

      1. Remove the vinyl tape from the suction pipe sub-assembly.

      2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe sub-assembly.

        Refrigerant

        Compressor Oil

        HFC-134a (R134a)

        ND-OIL 8 or equivalent

        HFO-1234yf (R1234yf)

        ND-OIL 12 or equivalent

      3. Install the O-ring to the suction pipe sub-assembly.

      4. Connect the suction pipe sub-assembly.

      5. E265915

        Rotate the hook connector as shown in the illustration.

      6. Insert the pipe joint into the fitting hole securely and install the bolt.

        9.8 N*m

        100 kgf*cm

        87 in.*lbf

  5. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY (w/ Cooler System)

    1. w/ Sub-cool Accelerator:

      1. Remove the vinyl tape from the air conditioner tube and accessory assembly.

      2. Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the air conditioner tube and accessory assembly.

        Compressor Oil

        ND-OIL 12 or equivalent

      3. Install the 2 O-rings to the air conditioner tube and accessory assembly.

      4. Connect the air conditioner tube and accessory assembly.

      5. E265918

        Rotate the hook connector as shown in the illustration.

      6. Insert the pipe joint into the fitting hole securely and install the bolt.

        9.8 N*m

        100 kgf*cm

        87 in.*lbf

  6. INSTALL OUTER COWL TOP PANEL (for 1WW, 1ND-TV)

    for LHD:

    for Sedan:Click hereClick here

    for Hatchback, Wagon:Click hereClick here

    for RHD:

    for Sedan:Click here

    for Hatchback, Wagon:Click here

  7. INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for 1WW, 1ND-TV)

    for LHD:

    for Sedan:Click hereClick here

    for Hatchback, Wagon:Click hereClick here

    for RHD:

    for Sedan:Click here

    for Hatchback, Wagon:Click here

  8. INSTALL WATER GUARD PLATE LH (for 1WW, 1ND-TV)

    for LHD:

    for Sedan:Click hereClick here

    for Hatchback, Wagon:Click hereClick here

    for RHD:

    for Sedan:Click here

    for Hatchback, Wagon:Click here

  9. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (for 1WW, 1ND-TV)

    Click here

  10. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT (w/ Cooler System)

    for HFC-134a (R134a):

    Click here

    for HFO-1234yf (R1234yf):

    Click here

  11. WARM UP ENGINE (w/ Cooler System)

    for HFC-134a (R134a):

    Click here

    for HFO-1234yf (R1234yf):

    Click here

  12. INSPECT FOR REFRIGERANT LEAK (w/ Cooler System)

    for HFC-134a (R134a):

    Click here

    for HFO-1234yf (R1234yf):

    Click here