FUEL PUMP DISASSEMBLY

PROCEDURE

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

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  2. REMOVE FUEL PUMP

    1. A222035

      Disconnect the fuel pump harness connector.

    2. A216421

      Disconnect the fuel pump filter hose from the fuel sub-tank.

    3. A204656C02

      *a

      Tube

      *b

      Fuel Sub-tank

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump from the fuel sub-tank.

      Note:

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

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    4. A204657

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

    5. A288169C03

      *a

      Fuel Filter

      *b

      Suction Filter

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.

      Note:

      • Do not damage the fuel filter.

      • Do not remove the suction filter from the fuel pump.

      • Do not use either the fuel pump or suction filter if the suction filter is removed from the fuel pump.

    6. A283925

      Disconnect the fuel pump harness connector.

    7. A292649C01

      *1

      O-ring

      *2

      Fuel Pump Spacer

      *a

      5.0 mm (0.197 in.)

      Remove the O-ring and fuel pump spacer from the fuel pump.

      Note:

      Be careful not to damage the sealing surface.

      Tip:

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.