DIESEL THROTTLE BODY REMOVAL

PROCEDURE

  1. REMOVE RADIATOR ASSEMBLY

    Click hereClick here

  2. REMOVE WIRE HARNESS CLAMP BRACKET

    1. A349789

      Disengage the 2 clamps.

    2. A316487N01

      Using a T27 "TORX" socket wrench, remove the 2 bolts (A).

    3. Remove the bolt (B) and wire harness clamp bracket.

  3. REMOVE NO. 3 AIR HOSE

    1. A315729

      Loosen the hose clamp and remove the No. 3 air hose from the air tube assembly.

  4. REMOVE DIESEL THROTTLE BODY ASSEMBLY

    1. A349792C01

      *1

      Water By-pass Hose Assembly

      *2

      Radiator Hose Sub-assembly

      Disconnect the water by-pass hose assembly and radiator hose sub-assembly from the air tube assembly.

    2. A382972

      Detach the 2 wire harness clamps.

    3. A349793

      Disconnect the intake air temperature sensor connector.

    4. A316488

      Disconnect the No. 7 engine wire connector and disengage the clamp.

    5. A349795

      Using a T27 "TORX" socket wrench, remove the bolt and separate the air tube assembly from the cylinder block sub-assembly.

    6. A315728

      Using an E8 "TORX" socket wrench, remove the 3 bolts, diesel throttle body assembly with air tube assembly and gasket from the intake manifold.

      Note:

      If the diesel throttle body assembly has been struck or dropped, replace it.

    7. Disengage the 2 claws and remove the air tube assembly from the diesel throttle body assembly.

    8. Remove the gasket from the air tube assembly.

    9. A316489

      Disconnect the diesel throttle body assembly connector.