VANE PUMP (for 2KD-FTV) DISASSEMBLY


  1. FIX VANE PUMP ASSEMBLY


    1. B007W6RE01

      Using SST, hold the vane pump assembly in a vice.

      SST
      09630-00014   ( 09631-00132 )

  2. REMOVE SUCTION PORT UNION


    1. Remove the bolt and the suction port union.

    2. Remove the O-ring from the suction port union.

  3. REMOVE FLOW CONTROL VALVE


    1. B007US4E01

      Remove the pressure port union.

    2. Remove the O-ring from the pressure port union.

    3. Remove the flow control valve and the compression spring.

  4. REMOVE REAR VANE PUMP HOUSING


    1. B007PAX

      Remove the 4 bolts and the rear vane pump housing.

    2. Remove the O-ring from the rear vane pump housing.

  5. REMOVE VANE PUMP ROTOR


    1. Remove the 10 vane pump plates.

    2. Remove the vane pump rotor.

  6. REMOVE VANE PUMP CAM RING

  7. REMOVE FRONT VANE PUMP SIDE PLATE


    1. Remove the front vane pump side plate from the front vane pump housing.

    2. B007QUD

      Remove the O-ring from the front vane pump side plate.

    3. B007OVH

      Remove the O-ring from the front vane pump housing.

  8. REMOVE VANE PUMP GEAR


    1. B007U3QE01

      Using a screwdriver, remove the vane pump housing snap ring No.1 from the front vane pump housing.

      Tech Tips

      Tape the screwdriver tip before use.

    2. Wrap the serration of the vane pump shaft with protective tape.

    3. B007VF4E01

      Using a press, remove the vane pump shaft from the front vane pump housing.

      Note

      Do not drop the vane pump shaft.

    4. Temporarily install the service bolt.

      Recommended service bolt
      Thread diameter
      10 mm (0.39 in.)
      Thread pitch
      1.25 mm (0.0492 in.)
      Bolt length
      50 mm (1.97 in.)
    5. B007TSOE01

      Using SST and a press, remove the vane pump gear from the vane pump shaft.

      SST
      09950-00020

  9. REMOVE VANE PUMP SHAFT BEARING


    1. B007TI7E01

      Using SST and a press, remove the vane pump shaft bearing from the vane pump shaft.

      SST
      09950-00020
    2. B007PN5

      Using a snap ring expander, remove the vane pump shaft snap ring from the vane pump shaft.

  10. REMOVE VANE PUMP HOUSING OIL SEAL


    1. B007RTIE01

      Using SST, remove the vane pump housing oil seal from the front vane pump housing.

      SST
      09319-60020
      09527-10011