CLUTCH UNIT(for EA66) INSPECTION

PROCEDURE

1. INSPECT CLUTCH DISC ASSEMBLY

   1. 

      Using a vernier caliper, measure the rivet head depth.

      Minimum Rivet Depth

      0.3 mm (0.0118 in.)

      If necessary, replace the clutch disc assembly.

   2. Install the clutch disc assembly to the manual transaxle assembly.

      Note:

      Take care not to insert the clutch disc assembly in the wrong direction.

   3. 

      Using a dial indicator with a roller instrument, measure the clutch disc assembly runout.

      Maximum Runout

      0.8 mm (0.0315 in.)

      Replace the clutch disc assembly as necessary.

2. INSPECT CLUTCH COVER ASSEMBLY

   1. 

      Using a vernier caliper, measure the diaphragm spring for the depth and width of wear.

      Maximum

      A (Depth): 0.5 mm (0.0197 in.)

      B (Width): 6.0 mm (0.236 in.)

      If necessary, replace the clutch cover assembly.

3. INSPECT FLYWHEEL SUB-ASSEMBLY

   1. 

      Using a dial indicator, measure the flywheel sub-assembly runout.

      Maximum Runout

      0.1 mm (0.00394 in.)

      If necessary, replace the flywheel sub-assembly.

4. INSPECT CLUTCH RELEASE BEARING ASSEMBLY

   1. 

      Turn the clutch release bearing assembly by hand while applying force in the axial direction.

      Tip:

      The bearing is permanently lubricated and requires no cleaning or lubrication.

      If necessary, replace the release bearing assembly.