RADIATOR(except Sedan) INSTALLATION

PROCEDURE

  1. INSTALL FAN SHROUD

    1. Install the fan shroud to the radiator assembly with the 2 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

  2. INSTALL RADIATOR ASSEMBLY

    1. Install the 3 lower radiator supports.

    2. Install the radiator assembly with the fan shroud.

      Note:

      For vehicles with the air conditioning system, do not apply excessive force to the condenser assembly or pipe when installing the radiator assembly.

    3. Connect the 2 clamps.

    4. Connect the cooling fan motor connector.

  3. INSTALL NO. 2 FAN SHROUD

    1. Engage the 2 claws and install the No. 2 fan shroud with the 2 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

    2. Install the radiator support cushion.

  4. CONNECT NO. 3 WATER BY-PASS HOSE

    1. Connect the No. 3 water by-pass hose and slide the clip to secure it.

    2. Connect the clamp.

  5. CONNECT NO. 2 RADIATOR HOSE

    1. Connect the No. 2 radiator hose and slide the clip to secure it.

  6. CONNECT NO. 3 RADIATOR HOSE

    1. Connect the No. 3 radiator hose and slide the clip to secure it.

  7. INSTALL INTERCOOLER ASSEMBLY

    Click hereClick here

  8. INSTALL NO. 1 RADIATOR SUPPORT

    Click hereClick here

  9. CONNECT NO. 2 AIR HOSE

    Click hereClick here

  10. CONNECT NO. 3 AIR HOSE

    Click hereClick here

  11. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

    1. A297395N01

      Install the upper radiator support sub-assembly with the 5 bolts.

      Bolt A

      12.5 N*m

      127 kgf*cm

      9 ft.*lbf

      Bolt B

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

    2. Connect the wire harness with the 2 clamps. (w/ Engine Hood Courtesy Switch)

    3. Connect the engine hood courtesy switch connector. (w/ Engine Hood Courtesy Switch)

    4. Connect the hood lock control cable assembly to the upper radiator support sub-assembly with the 2 clamps.

    5. Connect the hood lock control cable assembly to the hood lock control lever sub-assembly.

  12. CONNECT NO. 1 WATER HOSE CLAMP BRACKET

    1. Connect the 2 clamps and No. 1 water hose clamp bracket to the upper radiator support sub-assembly and install the 2 bolts.

      5.0 N*m

      51 kgf*cm

      44 in.*lbf

  13. INSTALL BATTERY

    Click hereClick here

  14. INSTALL THERMISTOR ASSEMBLY

    Click hereClick here

  15. INSTALL HEADLIGHT ASSEMBLY LH

    Click here

  16. INSTALL HEADLIGHT ASSEMBLY RH

    Tip:

    Use the same procedure as for the LH side.

  17. ADD ENGINE COOLANT

    Click here

  18. INSPECT FOR COOLANT LEAK

    Click here

  19. INSTALL NO. 1 ENGINE UNDER COVER