EGR COOLER REMOVAL

PROCEDURE


  1. INSTALL ENGINE ASSEMBLY TO ENGINE STAND

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  2. REMOVE ENGINE MOTOR CABLE CLAMP BRACKET


    1. A01O9HC

      Remove the 2 bolts and engine motor cable clamp bracket from the EGR cooler assembly and cylinder head sub-assembly.

  3. REMOVE NO. 2 EGR PIPE


    1. A01OBBR

      Remove the 2 bolts, 2 nuts, No. 2 EGR pipe, No. 2 EGR pipe gasket and EGR inlet gasket from the EGR valve assembly and intake manifold.

  4. REMOVE EGR VALVE BRACKET


    1. A01OBV0

      Remove the 2 bolts and EGR valve bracket from the EGR valve assembly and cylinder head sub-assembly.

  5. REMOVE EGR COOLER ASSEMBLY


    1. A01OD0H

      Slide the clip and disconnect the No. 6 water by-pass hose from the EGR cooler assembly.

    2. A01O9JB

      Slide the clip and disconnect the No. 5 water by-pass hose from the EGR cooler assembly.

    3. Slide the clip and disconnect the No. 12 water by-pass hose from the EGR valve assembly.

    4. Slide the clip and disconnect the No. 4 water by-pass hose from the EGR valve assembly.

    5. A01OA2H

      Remove the 2 nuts, bolt and EGR cooler assembly from the cylinder head sub-assembly.

  6. REMOVE EGR VALVE ASSEMBLY

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