REAR AIR CONDITIONING UNIT INSTALLATION

PROCEDURE

  1. INSTALL REAR ROOF NO. 1 AIR DUCT

    1. Install the duct with the 4 clips.

  2. INSTALL REAR ROOF NO. 2 AIR DUCT

    1. Install the duct with the clip.

  3. INSTALL REAR ROOF NO. 3 AIR DUCT

    1. Install the duct with the clip.

  4. INSTALL REAR ROOF NO. 4 AIR DUCT

    1. Install the duct with the clip.

  5. INSTALL REAR ROOF NO. 5 AIR DUCT

    1. Install the duct with the clip.

  6. INSTALL REAR COOLING UNIT ASSEMBLY

    1. B311695N01

      Install the rear cooling unit to the vehicle with the 5 bolts.

      5.4 N*m

      55 kgf*cm

      48 in.*lbf

      Tip:

      Install the bolts in the order shown in the illustration.

    2. Connect the 4 connectors.

    3. Attach the 3 clamps.

  7. INSTALL REAR SIDE NO. 1 AIR DUCT

    1. Insert the upper part of the duct into the roof side duct and, using that point as a pivot point, swing the duct into place and install it to the rear cooling unit.

    2. Attach the 2 claws to install the cooler plate.

  8. INSTALL REAR SIDE NO. 3 AIR DUCT

    1. Install the duct with the 2 clips.

  9. INSTALL REAR SIDE NO. 2 AIR DUCT

    1. Install the duct with the 2 clips and attach the clamp.

  10. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

  11. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY

    1. Remove the attached vinyl tape from the pipe.

    2. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the air conditioning tube and accessory assembly.

    3. Install the 2 O-rings to the air conditioning tube and accessory assembly.

    4. Connect the air conditioning tube and accessory assembly.

    5. Install the bolt.

      5.4 N*m

      55 kgf*cm

      48 in.*lbf

    6. Connect the heater water inlet hose and heater water outlet hose.

    7. Using pliers, grip the claws of the clips and slide the 2 clips.

  12. INSTALL REAR QUARTER TRIM PANEL ASSEMBLY RH

  13. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH

  14. INSTALL ASSIST GRIP SUB-ASSEMBLY

  15. INSTALL ASSIST GRIP PLUG

  16. INSTALL FRONT DECK SIDE TRIM COVER

  17. INSTALL NO. 1 TONNEAU COVER HOLDER CAP

  18. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

  19. INSTALL REAR NO. 1 SEAT LAP BELT OUTER ANCHOR COVER

  20. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

  21. INSTALL OUTER LAP BELT ANCHOR COVER

  22. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH

  23. INSTALL REAR DOOR SCUFF PLATE RH

  24. INSTALL QUARTER SCUFF PLATE RH

  25. INSTALL REAR NO. 1 FLOOR STEP COVER

  26. INSTALL REAR NO. 1 SEATBACK ASSEMBLY

    1. for 60/40 Split Slide Walk-in Seat Type LH Side:

      Install the rear No. 1 seatback assembly (Click here).

    2. for 60/40 Split Slide Walk-in Seat Type RH Side:

      Install the rear No. 1 seatback assembly (Click here).

  27. INSTALL REAR NO. 2 SEAT ASSEMBLY

    1. Install the rear No. 2 seat assembly (Click here).

  28. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  29. ADD ENGINE COOLANT

    1. Add engine coolant (Click here).

  30. CHARGE REFRIGERANT

  31. WARM UP ENGINE

  32. INSPECT FOR ENGINE COOLANT LEAKS

    1. Check for engine coolant leaks (Click here).

  33. CHECK FOR REFRIGERANT GAS LEAK

  34. CHECK SRS WARNING LIGHT

    1. Check the SRS warning light (Click hereClick hereClick here).

  35. INSTALL UPPER RADIATOR SUPPORT SEAL