REAR CRANKSHAFT OIL SEAL INSTALLATION

PROCEDURE

1. INSTALL REAR CYLINDER BLOCK COVER

   1. Clean the contact surfaces of the cylinder block sub-assembly and confirm that no oil, moisture, or other foreign matter is on the surfaces.

   2. Using a lint free piece of cloth or paper, clean the contact surfaces of the crankshaft and let them dry.

   3. 

      *1	Rear Cylinder Block Cover
      *a	Guide Sleeve

      Align the guide sleeve with the crankshaft and install a new rear cylinder block cover to the crankshaft.

      Note:

      Do not apply engine oil to the seal ring contact surfaces.

      Tip:

      A new rear cylinder block cover comes with a seal ring and guide sleeve.

   4. Evenly push the rear cylinder block cover until it contacts the cylinder block, then remove the guide sleeve.

   5. 

      Install the rear cylinder block cover with the 8 bolts.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

2. INSTALL NO. 1 FLYWHEEL SPACER

   1. Install the No. 1 flywheel spacer.

3. INSTALL FLYWHEEL SUB-ASSEMBLY

   Tip:

   The flywheel sub-assembly bolts are tightened in 4 progressive steps.

   1. Step 1:

      1. 

         Temporarily install the flywheel sub-assembly with the 6 bolts in several steps in the sequence shown in the illustration.

         8.0 N*m

         82 kgf*cm

         71 in.*lbf

   2. Step 2:

      1. 

         Turn the crankshaft clockwise and install SST as shown in the illustration.

         0109-2

         0109-2B

      2. Confirm that the crankshaft is locked and cannot be turned.

   3. Step 3:

      1. Uniformly tighten the 6 bolts in the sequence shown in step 1.

         30 N*m

         306 kgf*cm

         22 ft.*lbf

   4. 

      *a	Paint Mark

      Step 4:

      1. Mark each flywheel sub-assembly bolt head with paint as shown in the illustration.

      2. Tighten the flywheel sub-assembly bolts by 90° in the sequence shown in step 1.

4. INSTALL CLUTCH DISC ASSEMBLY

   Click here

5. INSTALL SPEED SENSOR

   Click here