FUEL TANK(for Rear Air Fuel Ratio Sensor) INSTALLATION

PROCEDURE


  1. INSTALL CHECK VALVE BRACKET (w/ Canister Pump Module)


    1. Engage the clamp to install the check valve bracket to the fuel tank assembly.

  2. INSTALL NO. 6 FUEL TANK CUSHION (w/ Canister Pump Module)


    1. Install the No. 6 fuel tank cushion to the fuel tank assembly.

  3. INSTALL TANK SUCTION TUBE SUPPORT


    1. B007YRDC01
      *a Protrusion
      *b Notch

      Install a new tank suction tube support to the fuel tank assembly.

      Tech Tips

      Align the protrusions of the tank suction tube support with the notches of the fuel tank assembly.

  4. INSTALL FUEL TANK CUSHION SET


    1. Install the 2 fuel tank cushion sets and 2 No. 5 fuel tank cushions to the fuel tank assembly.

  5. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. Engage the 3 claws to install the fuel tank main tube sub-assembly to the fuel tank assembly.

  6. INSTALL REAR FUEL TANK SIDE PLATE


    1. Install a new rear fuel tank side plate to the fuel tank assembly with the fuel tank cushion.

  7. INSTALL FUEL TANK ASSEMBLY

    CAUTION:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.

    B007ZSO

    1. Set the fuel tank assembly on an engine lifter.

      Tech Tips

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    2. Using the engine lifter, slowly raise the fuel tank assembly, and then install the fuel tank assembly, No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH with the 4 bolts.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

      Note


      • Be careful not to drop the fuel tank assembly.

      • When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.

    3. Install the nut.

      Torque:
      19.6 N*m  { 200 kgf*cm, 14 ft.*lbf }

    4. Install the rear fuel tank mounting bracket with the bolt and nut.

      Torque:
      Bolt
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }
      Nut
      19.6 N*m  { 200 kgf*cm, 14 ft.*lbf }

  8. CONNECT FUEL TANK EVAP/VENT TUBE SUB-ASSEMBLY (w/ Canister Pump Module)


    1. Connect the fuel tank evap/vent tube sub-assembly to the charcoal canister assembly.

      Click here

  9. CONNECT FUEL CUT OFF VALVE WITH TUBE ASSEMBLY (w/o Canister Pump Module)


    1. Connect the fuel cut off valve with tube assembly to the charcoal canister assembly.

      Click here

  10. CONNECT FUEL TANK INLET TUBE SUB-ASSEMBLY


    1. Connect the fuel tank inlet tube sub-assembly to the fuel tank filler pipe assembly.

      Click here

  11. CONNECT FUEL TANK BREATHER TUBE


    1. Connect the fuel tank breather tube to the fuel pipe.

      Click here

  12. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. Connect the fuel tank main tube sub-assembly to the fuel pipe.

      Click here

  13. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY


    1. Install the No. 1 fuel tank protector sub-assembly with the 4 nuts and 4 new clips.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  14. INSTALL CHARCOAL CANISTER PROTECTOR (w/ Canister Pump Module)

    Click here

  15. INSTALL CHARCOAL CANISTER PROTECTOR (w/o Canister Pump Module)

    Click here

  16. INSTALL FRONT CENTER FLOOR COVER


    1. Engage the 4 clips to install the front center floor cover.

    2. Install the 2 screws and nut.

  17. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY (for 2WD)

    Click here

  18. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY (for AWD)

    Click here

  19. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here

  20. ADD FUEL