EXHAUST PIPE (for DPF) REMOVAL


  1. REMOVE TAILPIPE ASSEMBLY


    1. Remove the 2 bolts and 2 nuts.

    2. Disconnect the tailpipe from the center exhaust pipe and remove the gasket.

    3. Remove the tailpipe from the exhaust pipe support.

  2. REMOVE CENTER EXHAUST PIPE ASSEMBLY


    1. Remove the 2 bolts and 2 compression springs.

    2. Disconnect the center exhaust pipe from the 3 exhaust pipe supports.

    3. Remove the gasket.

  3. REMOVE NO. 2 ENGINE UNDER COVER

  4. SUPPORT TRANSMISSION AND TRANSFER ASSEMBLY

    A01DX9C

    1. Support the transmission with a transmission jack.

  5. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY (for Automatic Transmission)

    A01E2RRE02

    1. Remove the 4 set bolts of the rear No. 1 engine mounting insulator.

    2. Remove the 4 nuts, 4 bolts and frame crossmember.

  6. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY (for Manual Transmission)

    A01DX3UE03

    1. Support the transmission rear side with a support stand.

    2. Remove the 4 set bolts of the No. 1 engine mounting insulator rear.

    3. Remove the 4 bolts, 4 nuts and frame crossmember.

  7. REMOVE NO. 2 EXHAUST PIPE SUPPORT BRACKET


    1. A01DXXJ

      Remove the 2 bolts and No. 2 exhaust pipe support bracket from the No. 3 frame crossmember.

  8. REMOVE AIR FUEL RATIO SENSOR

    A01E09O

    1. Disconnect the air fuel ratio sensor connector.

    2. A01DYWYE01

      Using SST, remove the air fuel ratio sensor from the front exhaust pipe.

      SST
      09224-00010

  9. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. A01DWQ7

      Disconnect the exhaust gas temperature sensor connector and detach the clamp.

    2. A01E24Q

      Disconnect the No. 2 exhaust gas temperature sensor connector.

    3. A01DZJ1E01
      Text in Illustration
      *A for Manual Transmission
      *B for Automatic Transmission

      Disconnect the No. 3 exhaust gas temperature sensor connector and detach the clamp.

    4. A01E0S4

      Disconnect the No. 6 exhaust pipe air hose and No. 7 exhaust pipe air hose from the front exhaust pipe.

    5. A01DYCW

      Remove the 2 exhaust pipe supports.

    6. A01DYLX

      Remove the 3 nuts and front exhaust pipe.

    7. Remove the gasket.

  10. REMOVE EXHAUST GAS TEMPERATURE SENSOR

    A01DWN6

    Note

    If the sensor is dropped, replace it with a new one.


    1. Using a 14 mm union nut wrench, remove the exhaust gas temperature sensor.

  11. REMOVE NO. 2 EXHAUST GAS TEMPERATURE SENSOR

    A01DVOO

    Note

    If the sensor is dropped, replace it with a new one.


    1. Detach the 5 clamps.

    2. Using a 14 mm union nut wrench, remove the No. 2 exhaust gas temperature sensor.

  12. REMOVE WIRING HARNESS CLAMP BRACKET


    1. A01DZT8

      Remove the bolt and wiring harness clamp bracket.

  13. REMOVE NO. 3 EXHAUST GAS TEMPERATURE SENSOR

    A01DY11

    Note

    If the sensor is dropped, replace it with a new one.


    1. Using a 14 mm union nut wrench, remove the No. 3 exhaust gas temperature sensor.

  14. REMOVE EXHAUST PIPE CLAMP SUB-ASSEMBLY


    1. A01E2M8

      Remove the bolt, nut and exhaust pipe clamp.

  15. REMOVE MONOLITHIC CONVERTER PROTECTOR


    1. A01DYE7

      Remove the 4 bolts and 4 nuts.

    2. A01E1UWE01
      Text in Illustration
      *1 Upper Monolithic Converter Protector
      *2 Lower Monolithic Converter Protector

      Remove the upper monolithic converter protector and lower monolithic converter protector.

  16. REMOVE CONVERTER PROTECTOR STAY


    1. A01E2CAE01
      Text in Illustration
      *1 No. 1 Converter Protector Stay
      *2 No. 2 Converter Protector Stay

      Remove the 2 No. 1 converter protector stays and 2 No. 2 converter protector stays.