DIESEL THROTTLE BODY (w/o EGR Cooler) INSTALLATION


  1. INSTALL DIESEL THROTTLE BODY ASSEMBLY

    A01E2KU

    1. Install a new gasket and the throttle body with the 2 bolts and 2 nuts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
    2. A01DZU2

      Connect the 2 connectors.

  2. INSTALL CHARGE AIR COOLER ASSEMBLY WITH INTAKE AIR CONNECTOR


    1. A01DWHYE01

      Install the intake air connector to the air hoses.

    2. Install the CAC with the 4 bolts.

      Torque:
      32 N*m  { 326 kgf*cm, 24 ft.*lbf, for bolt A }
      12 N*m  { 125 kgf*cm, 9 ft.*lbf, for bolts B, C and D }
    3. A01DXAO

      Install a new No. 2 air hose and then tighten the 2 hose clamps.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }
    4. A01DVMF

      Tighten the 2 hose clamps of the No. 1 air hose.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }
    5. A01DZ7L

      Connect the vacuum hose the the manifold absolute pressure sensor.

    6. Connect the IAT sensor connector and manifold absolute diesel pressure sensor connector.

  3. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

    A01E04B

    1. Install the engine cover with the 3 bolts and 2 nuts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  5. PERFORM INITIALIZATION


    1. Perform initialization Click here.

      Note

      Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.