REAR CRANKSHAFT OIL SEAL INSTALLATION

CAUTION / NOTICE / HINT

Note:

for Manual Transaxle:

When the manual transaxle assembly is removed, be sure to use a new clutch release with bearing cylinder assembly and new installation bolts. Removal of the manual transaxle assembly allows the compressed clutch release with bearing cylinder assembly to return to its original position. Dust from the moving section may damage the seal of the clutch release with bearing cylinder assembly, possibly causing clutch fluid leaks.

PROCEDURE

  1. INSTALL REAR ENGINE OIL SEAL

    1. Using height adjustable attachments and plate lift attachments, place the engine assembly on a flat level surface.

      Note:

      • Using height adjustable attachments and plate lift attachments, place the engine assembly horizontally.

      • To prevent the oil pan sub-assembly from deforming, do not place any attachments under the oil pan sub-assembly of the engine assembly.

      • Using an engine sling device and engine lift, secure the engine assembly before servicing.

    2. Apply MP grease to the lip of a new rear engine oil seal.

      Note:

      Keep the lip free from foreign matter.

    3. A154926N05

      Using SST and a hammer, tap in the rear engine oil seal until its surface is flush with the rear engine oil seal retainer edge.

      09223-15030

      09950-70010

      09951-07100

      Note:

      • Wipe any extra grease off the crankshaft.

      • Do not tap the rear engine oil seal at an angle.

  2. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)

    1. A234914N11

      Using SST, hold the crankshaft pulley.

      09213-54015

      09330-00021

      Tip:

      Part number of installation bolt for SST (crankshaft pulley holding tool): 91551-00850 (quantity: 2)

    2. A192239C21

      *a

      Adhesive

      Apply adhesive to the 2 or 3 threads at the tip of each of the 8 bolts.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    3. A157841N08

      Using several steps, uniformly install and tighten the 8 bolts in the sequence shown in the illustration.

      49 N*m

      500 kgf*cm

      36 ft.*lbf

    4. A238927C01
      V100155

      Paint Mark

      Mark the front of the bolts with paint.

    5. Retighten the 8 bolts 90° in the same sequence.

    6. Check that the paint marks are now at a 90° angle to the front.

    7. Check that the crankshaft turns smoothly.

  3. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for CVT)

    1. A234914N12

      Using SST, hold the crankshaft pulley.

      09213-54015

      09330-00021

      Tip:

      Part number of installation bolt for SST (crankshaft pulley holding tool): 91551-00850 (quantity: 2)

    2. Clean the bolts and their bolt holes.

    3. A286193C04

      *1

      Front Drive Plate Spacer (Reversible)

      *2

      Rear Drive Plate Spacer

      *3

      Drive Plate and Ring Gear Sub-assembly
      V100135

      for Engine Side
      V100136

      for Transaxle Side

      Install the front drive plate spacer.

      Tip:

      Align the pin of the front drive plate spacer with the pin hole of the crankshaft.

    4. Install the drive plate and ring gear sub-assembly and rear drive plate spacer to the crankshaft.

    5. A192239C18

      *a

      Adhesive

      Apply a few drops of adhesive to 2 or 3 threads at the tip of each of the 8 bolts.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    6. A217964N02

      Install and uniformly tighten the 8 bolts in several steps in the illustration.

      88 N*m

      897 kgf*cm

      65 ft.*lbf

      Note:

      Do not start the engine for at least an 1 hour after installing the drive plate and ring gear sub-assembly.

  4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)

    Click here

  5. INSTALL CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY (for CVT)

    Click here