THERMOSTAT (w/o EGR Cooler) REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag activation.

  2. REMOVE NO. 1 ENGINE UNDER COVER


    1. Remove the 4 bolts and cover.

  3. DRAIN ENGINE COOLANT

    Note

    Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. A01DY58E01

      Drain the coolant by removing the reservoir cap and, using a wrench, remove the vent plug.

    2. Loosen the cylinder block drain cock plug and the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

      A01DY14E01

  4. REMOVE AIR CLEANER ASSEMBLY


    1. w/ Mass Air Flow Meter:


      1. A01DX6Z

        Disconnect the mass air flow meter connector and detach the wire harness clamp.

      2. Loosen the hose clamp, and then remove the air cleaner hose from the turbocharger.

      3. Disconnect the ventilation hose and remove the 2 bolts and air cleaner.

    2. w/o Mass Air Flow Meter:


      1. A01DV6E

        Remove the clamp and disconnect the intake air temperature sensor connector.

      2. Loosen the clamp of the turbocharger.

      3. Slide the clamp and disconnect the ventilation hose.

      4. Remove the 2 bolts and air cleaner.

  5. DISCONNECT RADIATOR HOSE INLET

  6. REMOVE WATER INLET

    A01DZUQE01

    1. Remove the 3 bolts and inlet.

  7. REMOVE THERMOSTAT