WINDSHIELD GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note:

  • When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket, or the lane departure alert system, front recognition camera system, dynamic radar cruise control system, pre-crash safety system or automatic high beam system may not operate properly due to a difference in the transmissivity of the windshield glass or the shape of the black ceramic border.

  • Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or an equivalent high modulus adhesive.

  • For models with a heated windshield defroster system, there are non-replacable dams and sealers on the windshield glass at the positions shown in the illustration. When removing and installing the windshield glass, make sure not to damage the dams and sealers with a wire or knife. If the dams and sealers are damaged, replace the windshield glass.

    B435757C01
    V100155

    Dam

    		 V100145

    Sealer
Tip:

A bolt without a torque specification is shown in the standard bolt chart.

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PROCEDURE

  1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

    1. E270663

      Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

      Note:

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

    1. Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with Primer G.

      Note:

      • Do not apply too much Primer G.

      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the Primer G with a clean piece of cloth before it dries.

    2. Install the 2 No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.

      E270664C03

      *1

      Windshield Glass

      -

      -

      *a

      Back of Windshield Glass

      *b

      Ceramic Notch

      *c

      Ceramic Line

      *d

      Primer G Application Area

      Standard

      Area

      Specified Condition

      a

      8.3 mm (0.3268 in.)

  3. INSTALL WINDOW GLASS ADHESIVE DAM

    1. E270658C03

      *a

      Back of Windshield Glass

      *b

      Ceramic Notch
      V100155

      Primer G

      Using a brush or sponge, coat the application area of a new No. 2 window glass adhesive dam with Primer G.

      Standard Dimension

      Area

      Dimension

      a

      5.0 mm (0.1969 in.)

      b

      6.5 mm (0.2559 in.)
      Note:

      • Do not apply too much primer.

      • Allow the Primer G to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tip:

      If an area other than specified is coated by accident, wipe off the Primer G with a clean piece of cloth before it dries.

    2. E270659C03

      *a

      Back of Windshield Glass

      *b

      Ceramic Notch

      *c

      Ceramic Notch used for Dam Cut Point

      Install the window glass adhesive dam to the windshield glass as shown in the illustration.

      Standard

      Area

      Specified Condition

      a

      6.5 mm (0.2559 in.)

  4. INSTALL WINDSHIELD OUTSIDE MOULDING

    E270661C02

    *a

    Back of Windshield Glass

    *b

    Primer G Application Area
    V100155

    Primer G

    1. Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G.

      Standard Dimension

      Area

      Dimension

      a

      8.8 mm (0.3465 in.)

      b

      735.1 mm (28.9409 in.)
    2. E270662C02

      *a

      Back of Windshield Glass
      V100135

      Edge of Curved Surface

      Install the windshield outside moulding to the windshield glass as shown in the illustration.

      Standard Dimension

      Area

      Dimension

      a

      +/-5.0 mm (0.1969 in.)

      b

      5.4 mm (0.2126 in.)

      c

      14.2 mm (0.5591 in.)

  5. INSTALL WINDSHIELD GLASS

    B436256C01

    *a

    Matchmark

    1. Position the windshield glass.

      1. Using suction cups, place the windshield glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration.

        Note:

        Check that the stoppers are attached to the vehicle body correctly.

      4. Using suction cups, remove the windshield glass.

    2. E268577C01

      *1

      Primer M

      *2

      Adhesive

      *a

      CORRECT

      *b

      INCORRECT
      V100155

      Primer M

      Using a brush, apply Primer M to the exposed part of the vehicle body.

      Note:

      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      E268578C02

      *a

      Back of Windshield Glass

      *b

      Adhesive Center Line
      V100155

      Primer G

      -

      -
      Tip:

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer.

      Note:

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    4. Apply adhesive to the windshield glass.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        Tip:

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame

        Temperature

        Usage Time Frame

        35°C (95°F)

        15 minutes

        20°C (68°F)

        1 hour 40 minutes

        5°C (41°F)

        8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the glass as shown in the illustration.

        E268579C02

        *a

        Back of Windshield Glass

        *b

        Adhesive Center Line
        V100155

        Adhesive

        -

        -

        Standard

        Area

        Specified Condition

        a

        12.0 mm (0.472 in.)

        b

        8.0 mm (0.315 in.)

        c

        4.0 mm (0.1575 in.)

        d

        3.0 mm (0.1181 in.)
    5. B436256C01

      *a

      Matchmark

      Install the windshield glass to the vehicle body.

      1. Using suction cups, position the windshield glass so that the matchmarks are aligned. Press it in gently along the rim.

      2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

        Note:

        • Check that the stoppers are attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      3. Hold the windshield glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time

        Temperature

        Minimum Time prior to Driving Vehicle

        35°C (95°F)

        1 hour and 30 minutes

        20°C (68°F)

        5 hours

        5°C (41°F)

        24 hours
    6. B435755

      w/ Heated Windshield Defroster System:

      1. Connect the 2 connectors and lock the connector as shown in the illustration.

  6. CHECK FOR LEAKS AND REPAIR

    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  7. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  8. INSTALL FRONT FENDER TO COWL SIDE SEAL LH

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  9. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

    Click here

  10. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH

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  11. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH

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  12. INSTALL WINDSHIELD WIPER ARM COVER

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  13. INSTALL NO. 4 ANTENNA CORD SUB-ASSEMBLY

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  14. INSTALL ROOF HEADLINING ASSEMBLY

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  15. INSTALL VISOR HOLDER

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  16. INSTALL VISOR ASSEMBLY LH

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  17. INSTALL VISOR ASSEMBLY RH

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  18. INSTALL ASSIST GRIP SUB-ASSEMBLY

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  19. INSTALL MAP LIGHT ASSEMBLY

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  20. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

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  21. INSTALL FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY (w/ Pre-crash Safety System, Camera Heater)

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  22. INSTALL FORWARD RECOGNITION CAMERA (w/ Pre-crash Safety System)

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  23. INSTALL FORWARD RECOGNITION LATCH (w/ Pre-crash Safety System)

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  24. INSTALL NO. 1 FORWARD RECOGNITION COVER (w/ Pre-crash Safety System)

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  25. INSTALL NO. 2 FORWARD RECOGNITION COVER (w/ Pre-crash Safety System)

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  26. INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag)

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  27. INSTALL FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag)

    Click here

  28. INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag)

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  29. INSTALL FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag)

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  30. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

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  31. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

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  32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click hereClick here

  33. CHECK WINDSHIELD GLASS

    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  34. ADJUST FORWARD RECOGNITION CAMERA

    1. If the forward recognition camera has been replaced with a new one or the windshield glass has been removed and installed, it is necessary to perform Recognition Camera/Target Position Memory and Recognition Camera Axis Adjust.

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