INPUT SHAFT REASSEMBLY

PROCEDURE

1. INSTALL INPUT SHAFT FRONT BEARING

   1. 

      Using SST and a press, press in the front bearing into the input shaft.

      09608-00071

2. INSTALL INPUT SHAFT SNAP RING

   1. 

      Using a brass bar and hammer, tap a new snap ring onto the input shaft.

3. INSTALL 4TH DRIVE GEAR

   1. 

      Using SST and a press, press in the 4th drive gear into the input shaft.

      09309-14040

4. INSTALL 3RD DRIVE GEAR

   1. 

      Install the spacer into the input shaft.

   2. 

      Using SST and a press, press in the 3rd drive gear into the input shaft.

      09309-14040

5. INSTALL 6TH DRIVE GEAR

   1. 

      Using SST and a press, press in the 6th drive gear into the input shaft.

      09309-14040

6. INSTALL INPUT SHAFT REAR RADIAL BALL BEARING

   1. 

      Using SST and a press, press in the input shaft rear radial ball bearing into the input shaft.

      09506-30012

7. INSTALL INPUT SHAFT REAR BEARING SHAFT SNAP RING

   1. 

      Select a new snap ring, using the table below, that makes the thrust clearance of the input shaft bearing less than 0.1 mm (0.00394 in.).

      Table 1. Text in Illustration

      *1

      Mark

      Standard snap ring thickness

      Mark	Specified Condition	Mark	Specified Condition
      A	1.80 to 1.85 mm (0.0709 to 0.0728 in.)	3	2.20 to 2.25 mm (0.0866 to 0.0886 in.)
      B	1.85 to 1.90 mm (0.0728 to 0.0748 in.)	4	2.25 to 2.30 mm (0.0886 to 0.0906 in.)
      C	1.90 to 1.95 mm (0.0748 to 0.0768 in.)	5	2.30 to 2.35 mm (0.0906 to 0.0925 in.)
      D	1.95 to 2.00 mm (0.0768 to 0.0787 in.)	6	2.35 to 2.40 mm (0.0925 to 0.0945 in.)
      E	2.00 to 2.05 mm (0.0787 to 0.0807 in.)	F	2.40 to 2.45 mm (0.0945 to 0.0965 in.)
      0	2.05 to 2.10 mm (0.0807 to 0.0827 in.)	G	2.45 to 2.50 mm (0.0965 to 0.0984 in.)
      1	2.10 to 2.15 mm (0.0827 to 0.0846 in.)	H	2.50 to 2.55 mm (0.0984 to 0.100 in.)
      2	2.15 to 2.20 mm (0.0846 to 0.0866 in.)	-	-

   2. 

      Using a snap ring expander, install the snap ring into the input shaft.