STARTER DISASSEMBLY

PROCEDURE


  1. REMOVE STARTER INRUSH CURRENT REDUCTION RELAY


    1. B005VZ9

      Disconnect the harness covers.

    2. B005WVK

      Remove the 2 nuts and wire harness from the starter assembly.

    3. B005TI4

      Disconnect the 2 harness connectors to remove the harness from the starter assembly.

    4. B005SDM

      Remove the 2 bolts and starter inrush current reduction relay.

  2. REMOVE REPAIR SERVICE STARTER KIT


    1. B005RNZ

      Remove the nut and disconnect the lead wire.

    2. B005SMP

      Holding the repair service starter kit to the starter drive housing assembly, remove the 2 nuts.

    3. B006GROC01
      *1 Pinion Drive Lever
      *2 Plunger
      *a Hook

      While lifting the front of the repair service starter kit, remove the hook from the pinion drive lever, then remove the repair service starter kit.

      Note

      Do not drop the plunger when removing the repair service starter kit.

  3. REMOVE STARTER YOKE ASSEMBLY


    1. B005VG9

      Using a T25 "TORX" socket wrench, remove the 2 bolts.

    2. B006DA1C01
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
      *3 Starter Drive Housing Assembly

      Remove the starter yoke assembly together with the starter commutator end frame assembly from the starter drive housing assembly.

    3. B005RVI

      Remove the 2 screws.

    4. B006CGLC12
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
      *a Lead Wire

      Remove the starter commutator end frame assembly from the starter yoke assembly.

      Note

      While holding down the lead wire, remove the starter commutator end frame assembly.

  4. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. B006AA5C01
      *a Spring
      *b Brush

      Using a screwdriver, hold the spring back and disconnect the 4 brushes.

    2. Remove the starter brush holder assembly.

  5. REMOVE STARTER ARMATURE ASSEMBLY


    1. B006E5FC01
      *1 Starter Yoke Assembly
      *2 Starter Armature Assembly

      Remove the starter armature assembly from the starter yoke assembly.

  6. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. B006FM9C01
      *1 Starter Drive Housing Assembly
      *2 Starter Yoke Assembly
      *3 Starter Armature Plate

      Remove the starter armature plate from the starter drive housing assembly or starter yoke assembly.

    2. B005T3H

      Remove the 3 planetary gears from the starter center bearing clutch sub-assembly.

    3. B006DKZC01
      *1 Rubber Seal
      *2 Pinion Drive Lever
      *3 Starter Center Bearing Clutch Sub-assembly

      Remove the starter center bearing clutch sub-assembly together with the pinion drive lever and rubber seal from the starter drive housing assembly.

    4. Remove the pinion drive lever and rubber seal from the starter center bearing clutch sub-assembly.