RADIATOR REMOVAL

PROCEDURE

  1. REMOVE NO. 2 CYLINDER HEAD COVER

  2. REMOVE RADIATOR SUPPORT OPENING COVER

  3. REMOVE NO. 1 ENGINE UNDER COVER

    1. for Full Cover Type:

      Remove the 11 clips, 6 bolts and No. 1 engine under cover.

    2. for Half Cover Type:

      Remove the 5 clips, 6 bolts and No. 1 engine under cover.

  4. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Air Conditioning System)

  5. DRAIN ENGINE COOLANT

  6. PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  8. REMOVE FRONT BUMPER COVER

    1. Remove the front bumper cover (Click here).

  9. REMOVE NO. 1 WATER HOSE CLAMP BRACKET

    A211618
    1. Remove the 2 bolts, detach the 2 claws and remove the hose clamp bracket.

  10. REMOVE BATTERY CLAMP SUB-ASSEMBLY

  11. REMOVE BATTERY

  12. REMOVE BATTERY TRAY

  13. REMOVE UPPER RADIATOR SUPPORT

    A211619
    1. Disconnect the hood lock cable.

    2. Disconnect the horn connector.

    3. Detach the 2 clamps and disconnect the No. 2 water by-pass hose.

    4. Remove the 4 bolts and upper radiator support.

  14. REMOVE RADIATOR SUPPORT CUSHION

    1. A211620

      Remove the 2 cushions.

  15. REMOVE NO. 2 FAN SHROUD

    1. A211621

      Detach the No. 3 water by-pass hose clamp.

    2. A211622

      Remove the 2 bolts, detach the 2 claws and remove the fan shroud.

  16. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

  17. DISCONNECT SUCTION PIPE SUB-ASSEMBLY (w/ Air Conditioning System)

  18. REMOVE CONDENSER ASSEMBLY WITH RECEIVER (w/ Air Conditioning System)

  19. REMOVE AMBIENT TEMPERATURE SENSOR (for Automatic Air Conditioning System)

  20. DISCONNECT NO. 1 WATER BY-PASS HOSE

    1. A211623

      Disconnect the No. 1 water by-pass hose from the radiator.

  21. DISCONNECT NO. 3 WATER BY-PASS HOSE

    1. A211624

      Disconnect the No. 3 water by-pass hose from the No. 2 water by-pass hose.

  22. DISCONNECT NO. 3 RADIATOR HOSE

    1. A211625

      Disconnect the No. 3 radiator hose from the radiator.

  23. DISCONNECT NO. 2 RADIATOR HOSE

    1. A211626

      Disconnect the No. 2 radiator hose from the radiator.

  24. REMOVE RADIATOR ASSEMBLY

    1. A211636

      Disconnect the cooling fan ECU connector and wire harness clamp.

      Note:

      Be careful not to damage the connector and wire harness clamp.

    2. A211627

      Remove the radiator together with the fan shroud.

    3. Remove the 2 lower radiator supports.

  25. REMOVE NO. 3 WATER BY-PASS HOSE

    1. A211628

      Remove the No. 3 water by-pass hose from the radiator.

  26. REMOVE FAN SHROUD

    1. A211629

      Remove the 2 bolts and fan shroud from the radiator.